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Subaru Justy Complete Workshop Service Repair Manual 1991

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$133.00
่ฒฉๅฃฒไพกๆ ผ
$133.00
้€šๅธธไพกๆ ผ
๐Ÿท๏ธ Basic Information Identification Make: Subaru Model: Justy Year: 1991 Generation Generation Designation: Second Generation (M80 Series) ๐Ÿ‘‹ Introduction Market Position Market Position: Affordable, compact subcompact car, often favored for fuel efficiency and maneuverability. Competitive Analysis Competitive Analysis: Competed with other subcompacts of the era such as the Geo Metro, Honda Civic Hatchback, and Toyota Tercel. The Justy stood out with its available (on some models) full-time 4WD system. Key Features Key Features: Compact size, fuel economy, available 4WD, practical interior, and accessible pricing. ๐Ÿ“‹ Manual Details Coverage Coverage Areas: All service and repair procedures A-Z, all models, engines, trim levels, and transmission types Page Count Page Count: Detailed (Specific count not provided, but described as 'complete') Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF compatible) ๐Ÿ“– Manual Coverage Systems Covered Systems Covered: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (manual and automatic), drivetrain, suspension, steering, brakes, electrical system, body and chassis, interior, HVAC, diagnostic procedures, troubleshooting, maintenance Procedures Included Procedures Included: Step-by-step repair instructions, detailed diagnostic procedures, component replacement, adjustments, rebuild procedures, routine maintenance, troubleshooting guides, wiring diagrams Technical Depth Technical Depth: Comprehensive from basic maintenance to advanced engine and transmission rebuilds, including detailed diagrams and specifications ๐Ÿ“Š Manual Specifications File Format File Format: PDF (requires Adobe Reader) Print Quality Print Quality: High quality, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Codes: EK23 (3-cylinder, 12-valve SOHC) Performance Displacement: 993 cc (1.0 Liter) Horsepower: Approx. 55-60 hp @ 6000 rpm (varies slightly by market/tune) Torque: Approx. 55-60 lb-ft @ 3500 rpm (varies slightly by market/tune) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Ignition System Ignition Type: Electronic Ignition System Cooling System Cooling Type: Water-cooled Lubrication System Oil Capacity: Approx. 3.0 Liters (with filter change) Engine Block Material Block Material: Aluminum Alloy Cylinder Head Material Head Material: Aluminum Alloy Valvetrain Valvetrain Configuration: SOHC (Single Overhead Camshaft), 12 valves (3 per cylinder) ๐Ÿ”ง Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 3-speed Automatic Transmission Features Drive Type: Front-Wheel Drive (FWD) standard, Full-Time 4-Wheel Drive (4WD) optional Fluid Specification Manual Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil Fluid Specification Automatic Automatic Transmission Fluid: Dexron II or equivalent ๐Ÿ“ Dimensions Exterior Length: Approx. 3,350 mm (131.9 inches) Width: Approx. 1,400 mm (55.1 inches) Height: Approx. 1,395 mm (55.0 inches) Wheelbase: Approx. 2,265 mm (89.2 inches) Weights Curb Weight: Approx. 730-800 kg (1609-1764 lbs) depending on configuration Gross Vehicle Weight Rating: Approx. 1200 kg (2646 lbs) Cargo Cargo Volume: Modest, typical for subcompact hatchbacks of the era ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Ratings: NHTSA/IIHS ratings from this era are generally not as comprehensive as modern standards; manual will likely contain available OEM data. Active Features Active Safety Features: Disc front brakes, Drum rear brakes, Power-assisted steering (standard on most models), optional ABS (Anti-lock Braking System) Passive Features Passive Safety Features: Seat belts (3-point front, 2-point rear), reinforced body structure, optional driver-side airbag ๐Ÿ’ก Technology Features Infotainment Infotainment System: Basic AM/FM radio, optional cassette player. No advanced infotainment features. Driver Assistance Driver Assistance Features: Limited to optional ABS on some models. No modern driver-assistance systems. Instrumentation Instrument Panel: Basic analog gauges including speedometer, tachometer (optional), fuel level, engine temperature, oil pressure warning light, battery warning light, brake warning light. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 miles or 3-6 months, whichever comes first (refer to manual for exact recommendation). Spark Plug Replacement Interval: Approx. 30,000 miles (refer to manual for specific plug type and gap). Timing Belt Replacement Interval: Crucial! Approx. 60,000 miles or 4-5 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Specification: API SG or SH, SAE 5W-30 or 10W-30 (check manual for ambient temperature suitability) Coolant Specification: Ethylene Glycol based coolant, 50/50 mix with distilled water Brake Fluid Specification: DOT 3 or DOT 4 Known Issues Common Issues: Rust (especially wheel arches, rocker panels, and around windows), ignition coil failure, starter motor issues, CV joint wear (especially on 4WD models), carburetor issues (on earlier models not typically 1991 MPI), minor electrical gremlins. Parts Numbers Oil Filter Part Number: OEM Equivalent: 15208-AA010 or equivalent aftermarket (e.g., Fram PH4386, Bosch 3300) Air Filter Part Number: OEM Equivalent: 16546-AA030 or equivalent aftermarket Spark Plug Part Number: NGK DCPR6E or equivalent ๐Ÿ“š Vehicle History Brand Heritage Brand Heritage Summary: Subaru, known for its Symmetrical All-Wheel Drive and horizontally-opposed Boxer engines, has a history of producing reliable and capable vehicles, often with a focus on practicality and utility. Model Evolution Model Evolution Summary: The Justy (also known as the Subaru J-series or export variations) was a joint venture with Suzuki, sharing platform and...
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Subaru Justy Complete Workshop Service Repair Manual 1991
๐Ÿท๏ธ Basic Information
Identification
Make:
Subaru
Model:
Justy
Year:
1991
Generation
Generation Designation:
Second Generation (M80 Series)
๐Ÿ‘‹ Introduction
Market Position
Market Position:
Affordable, compact subcompact car, often favored for fuel efficiency and maneuverability.
Competitive Analysis
Competitive Analysis:
Competed with other subcompacts of the era such as the Geo Metro, Honda Civic Hatchback, and Toyota Tercel. The Justy stood out with its available (on some models) full-time 4WD system.
Key Features
Key Features:
Compact size, fuel economy, available 4WD, practical interior, and accessible pricing.
๐Ÿ“‹ Manual Details
Coverage
Coverage Areas:
All service and repair procedures A-Z, all models, engines, trim levels, and transmission types
Page Count
Page Count:
Detailed (Specific count not provided, but described as 'complete')
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF compatible)
๐Ÿ“– Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (manual and automatic), drivetrain, suspension, steering, brakes, electrical system, body and chassis, interior, HVAC, diagnostic procedures, troubleshooting, maintenance
Procedures Included
Procedures Included:
Step-by-step repair instructions, detailed diagnostic procedures, component replacement, adjustments, rebuild procedures, routine maintenance, troubleshooting guides, wiring diagrams
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to advanced engine and transmission rebuilds, including detailed diagrams and specifications
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF (requires Adobe Reader)
Print Quality
Print Quality:
High quality, printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Codes:
EK23 (3-cylinder, 12-valve SOHC)
Performance
Displacement:
993 cc (1.0 Liter)
Horsepower:
Approx. 55-60 hp @ 6000 rpm (varies slightly by market/tune)
Torque:
Approx. 55-60 lb-ft @ 3500 rpm (varies slightly by market/tune)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Ignition System
Ignition Type:
Electronic Ignition System
Cooling System
Cooling Type:
Water-cooled
Lubrication System
Oil Capacity:
Approx. 3.0 Liters (with filter change)
Engine Block Material
Block Material:
Aluminum Alloy
Cylinder Head Material
Head Material:
Aluminum Alloy
Valvetrain
Valvetrain Configuration:
SOHC (Single Overhead Camshaft), 12 valves (3 per cylinder)
๐Ÿ”ง Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed Automatic Transmission
Features
Drive Type:
Front-Wheel Drive (FWD) standard, Full-Time 4-Wheel Drive (4WD) optional
Fluid Specification Manual
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Fluid Specification Automatic
Automatic Transmission Fluid:
Dexron II or equivalent
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 3,350 mm (131.9 inches)
Width:
Approx. 1,400 mm (55.1 inches)
Height:
Approx. 1,395 mm (55.0 inches)
Wheelbase:
Approx. 2,265 mm (89.2 inches)
Weights
Curb Weight:
Approx. 730-800 kg (1609-1764 lbs) depending on configuration
Gross Vehicle Weight Rating:
Approx. 1200 kg (2646 lbs)
Cargo
Cargo Volume:
Modest, typical for subcompact hatchbacks of the era
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Ratings:
NHTSA/IIHS ratings from this era are generally not as comprehensive as modern standards; manual will likely contain available OEM data.
Active Features
Active Safety Features:
Disc front brakes, Drum rear brakes, Power-assisted steering (standard on most models), optional ABS (Anti-lock Braking System)
Passive Features
Passive Safety Features:
Seat belts (3-point front, 2-point rear), reinforced body structure, optional driver-side airbag
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, optional cassette player. No advanced infotainment features.
Driver Assistance
Driver Assistance Features:
Limited to optional ABS on some models. No modern driver-assistance systems.
Instrumentation
Instrument Panel:
Basic analog gauges including speedometer, tachometer (optional), fuel level, engine temperature, oil pressure warning light, battery warning light, brake warning light.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months, whichever comes first (refer to manual for exact recommendation).
Spark Plug Replacement Interval:
Approx. 30,000 miles (refer to manual for specific plug type and gap).
Timing Belt Replacement Interval:
Crucial! Approx. 60,000 miles or 4-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 5W-30 or 10W-30 (check manual for ambient temperature suitability)
Coolant Specification:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Specification:
DOT 3 or DOT 4
Known Issues
Common Issues:
Rust (especially wheel arches, rocker panels, and around windows), ignition coil failure, starter motor issues, CV joint wear (especially on 4WD models), carburetor issues (on earlier models not typically 1991 MPI), minor electrical gremlins.
Parts Numbers
Oil Filter Part Number:
OEM Equivalent: 15208-AA010 or equivalent aftermarket (e.g., Fram PH4386, Bosch 3300)
Air Filter Part Number:
OEM Equivalent: 16546-AA030 or equivalent aftermarket
Spark Plug Part Number:
NGK DCPR6E or equivalent
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage Summary:
Subaru, known for its Symmetrical All-Wheel Drive and horizontally-opposed Boxer engines, has a history of producing reliable and capable vehicles, often with a focus on practicality and utility.
Model Evolution
Model Evolution Summary:
The Justy (also known as the Subaru J-series or export variations) was a joint venture with Suzuki, sharing platform and components with the Suzuki Cultus/Swift. The 1991 model represents the second generation, which saw styling updates and the continuation of the 1.0L engine and 4WD options.
Production
Production Locations:
Primarily manufactured in Japan by Subaru (Fuji Heavy Industries) and sometimes at associated Suzuki facilities.
๐Ÿ† Awards & Recognition
Recognitions
Recognitions Summary:
While specific awards for the 1991 Justy are not widely documented, Subaru as a brand has historically been recognized for reliability and AWD capability. The Justy was often praised for its value and practicality within its segment.
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