🏷️ Basic Information Identification Make: Suzuki Model: Aerio Product Name: Suzuki Aerio Complete Workshop Service Repair Manual Codes Applicable Model Years: 2002, 2003, 2004, 2005, 2006, 2007 👋 Introduction Market Position Vehicle Segment: Compact Car/Subcompact Car Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Chevrolet Cavalier/Cobalt Key Features Manual Value Proposition: Empowers owners to perform DIY repairs, saving significant money on labor costs. Manual Usability: Step-by-step instructions and clear illustrations (as described) enhance ease of use for a wide range of technical skill levels. Accessibility: Downloadable to multiple devices (PC, Mac, tablet, smartphone) for convenient access. 📋 Manual Details Coverage Areas Manual Scope: Complete Workshop Service Repair Model Coverage: All Aerio Models, Engines, Trim Levels, and Transmission Types Page Count Page Count: Comprehensive (exact number not specified, but implied to cover A-Z procedures) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital Downloadable (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Transmission (Automatic & Manual) Chassis: Suspension, Steering, Brakes, Drivetrain Electrical: Ignition System, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Powertrain Control Module (PCM), Anti-lock Braking System (ABS) Body And Interior: Body Panels, Doors, Windows, Seats, Trim, HVAC System Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks and Top-offs, Tire Rotation, Brake Pad Replacement Diagnostics And Troubleshooting: Component Testing, Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides Repair And Rebuild: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement Adjustments And Calibrations: Wheel Alignment, Clutch Adjustment, Idle Speed Adjustment Technical Depth Depth Of Information: Comprehensive: From basic maintenance to complete component overhauls and detailed diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Software Requirements: Adobe Reader (free download available) Print Quality Printability: Printable (single pages, chapters, or entire manual) Binding Type Binding: N/A (Digital - no physical binding) Paper Type Paper Type: N/A (Digital - no physical paper) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder (DOHC) Engine Code: M13A (1.3L), M15A (1.5L), M16A (1.6L) - *Specific engine availability may vary by market and year. Manual should cover all.* Performance Horsepower Range: Approximately 80-105 HP (depending on engine displacement) Torque Range: Approximately 85-100 lb-ft (depending on engine displacement) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Drive Type: Front-Wheel Drive (FWD) / All-Wheel Drive (AWD) - *AWD likely available on certain trims/markets.* 📐 Dimensions Exterior Body Styles: 4-Door Sedan, 5-Door Hatchback/Wagon Weights Curb Weight Range: Approx. 2,400 - 2,700 lbs (1088 - 1225 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (for driver and front passenger) - *Based on general NHTSA data for early 2000s vehicles in this class.* Active Features Anti Lock Brakes: Available ABS (Anti-lock Braking System) Passive Features Airbags: Frontal Airbags (Driver and Passenger), Available Side Airbags 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD Player, potentially with MP3 capability on later models. Speaker configurations vary by trim. Driver Assistance Cruise Control: Available cruise control on higher trim levels. Connectivity Auxiliary Input: Rarely standard; often requires aftermarket installation or specific trim packages. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. Spark Plug Replacement: Approx. 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (Iridium recommended). Fluid Specifications Engine Oil: API SN/SP, ILSAC GF-5/GF-6A, SAE 0W-20 or 5W-30 (refer to manual for specific viscosity and capacity). Transmission Fluid Manual: API GL-4, SAE 75W-90 (refer to manual for specific type and capacity). Transmission Fluid Automatic: Suzuki ATF 5D06 or equivalent Dexron III/VI compatible fluid (refer to manual for specific type and capacity). Coolant: Suzuki Super Long Life Coolant (SLLC) Blue or equivalent HOAT coolant (50/50 mix) (refer to manual for capacity). Known Issues Common Wear Items: Front suspension components (struts, bushings), brake wear, exhaust system components, potentially AC compressor issues in hotter climates. Potential Electrical Gremlins: Intermittent issues with window regulators or power door locks, occasional sensor failures (e.g., O2 sensors). 📚 Vehicle History Brand Heritage Manufacturer Origin: Japan Model Evolution Generation: First Generation (2001/2002 - 2006/2007) Production Manufacturing Locations: Japan (primarily) 🏆 Awards & Recognition Recognitions Safety Awards: Limited specific awards noted; generally performed average to good for its class in safety tests of the era.