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Suzuki Bandit 600 1995-1999 Workshop Service Manual

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$133.00
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$133.00
通常価格
The Suzuki Bandit 600 (GSF600), part of the First Generation, was produced from 1995 to 1999. This naked sportbike/standard motorcycle is celebrated for its balance of performance, comfort, and affordability, making it a versatile choice for commuting, sport touring, and general riding. It features a robust air/oil-cooled, DOHC, inline-four cylinder engine with a displacement of 599 cc, delivering approximately 77 horsepower. Its classic naked bike aesthetic, coupled with a comfortable riding position and a steel diamond frame, contributes to its enduring appeal. The Bandit 600 is recognized for its reliability and excellent value proposition, often lauded by riders and publications for its enjoyable riding experience in the middleweight motorcycle segment. This comprehensive Workshop Service Manual for the Suzuki Bandit 600 (GSF600) covers models from 1995 through 1999. It provides detailed information essential for the maintenance, repair, and overhaul of all major vehicle systems, including the engine, transmission, chassis, and electrical components. The manual offers step-by-step diagnostic procedures for troubleshooting, complete overhaul instructions for the engine and transmission, and detailed guidance on regular maintenance tasks such as oil changes, filter replacements, and valve clearance adjustments. With its full workshop-level technical depth, this 358-page English language manual is an indispensable resource for owners and professional technicians alike, ensuring the longevity and optimal performance of the motorcycle. 🏷️ Basic Information Identification Make: Suzuki Model: Bandit 600 Model Code: GSF600 Generation Generation Name: First Generation Generation Years: 1995-1999 Codes Engine Code: R 👋 Introduction Market Position Segment: Naked Sportbike / Standard Motorcycle Target Audience: Riders seeking a versatile, reliable, and affordable motorcycle for commuting, sport touring, and general riding. Competitive Analysis Key Competitors: Honda CB500/CB750, Kawasaki ZZR600/ZZ-R600, Yamaha FZR600/YZF600R. Key Features Engine Type: Air/oil-cooled, DOHC, inline-four cylinder. Frame Type: Steel diamond frame. Styling: Classic naked bike aesthetic with a comfortable riding position, optional fairing available. Value Proposition: Excellent performance and reliability for its price point, making it a popular choice for both new and experienced riders. 📋 Manual Details Coverage Areas Years Covered: 1995, 1996, 1997, 1998, 1999 Page Count Page Count: 358 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, lubrication system, cooling system, fuel system, ignition system, exhaust system, starting system, charging system. Transmission: Clutch, gearbox disassembly and assembly, shift mechanism, maintenance. Chassis: Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires, braking system (front and rear brakes, hydraulic system). Electrical: Wiring diagrams, lighting system, instrumentation, battery, starting and charging circuits, ignition system, troubleshooting electrical faults. Bodywork: Body panels, seats, fuel tank, fairings, maintenance and repair. Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, chain adjustment, brake pad inspection/replacement, spark plug service, valve clearance adjustment. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues across all major systems. Repair: Detailed instructions for component removal, overhaul, repair, and reinstallation. Overhaul: Comprehensive rebuild procedures for the engine and transmission. Technical Depth Depth: Full workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Covers detailed component specifications, tolerances, and assembly procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing detailed diagrams and text. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, 4-stroke, DOHC, inline-4 Displacement: 599 cc Bore X Stroke: 62.6 mm x 49.3 mm Compression Ratio: 9.5:1 Valve Clearance Intake Cold: 0.08 - 0.13 mm (0.003 - 0.005 in) Valve Clearance Exhaust Cold: 0.10 - 0.15 mm (0.004 - 0.006 in) Ignition System: Digital electronic ignition (CDI) Performance Horsepower Peak: Approx. 77 hp (57 kW) @ 10,000 rpm Torque Peak: Approx. 55 Nm (41 lb-ft) @ 9,000 rpm Fuel System Fuel Delivery: Mikuni CV carburetors (e.g., BSR32) Carburetor Size: 32 mm Fuel Type: Unleaded gasoline Engine Oil Oil Type Recommendation: SAE 10W-40 API SG or SH Oil Capacity With Filter: Approx. 3.2 L (3.4 US qt) Oil Capacity Without Filter: Approx. 3.0 L (3.2 US qt) Cooling System Coolant Type: Ethylene glycol-based coolant with distilled water (50/50 mix) Coolant Capacity: Refer to manual for precise capacity, includes oil cooler. 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed sequential Clutch Type: Wet, multiple-disc, cable-actuated Features Final Drive: O-ring sealed chain Gear Ratios 1St Gear: 2.462 (32/13) 2Nd Gear: 1.833 (22/12) 3Rd Gear: 1.476 (31/17) 4Th Gear: 1.273 (28/22) 5Th Gear: 1.143 (24/21) 6Th Gear: 1.034 (30/29) Transmission Fluid Fluid Type: Manual Transmission Lubricant (e.g., SAE 80W-90 API GL-4) Fluid Capacity: Approx. 1.6 L (1.7 US qt) 📐 Dimensions Exterior Length: Approx. 2,130 mm (83.9 in) Width: Approx. 760 mm (29.9 in) Height: Approx. 1,030 mm (40.6 in) (without mirrors) Wheelbase: Approx. 1,450 mm (57.1 in) Ground Clearance: Approx. 135 mm (5.3 in) Seat Height: Approx. 805 mm (31.7 in) Weights...
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Type: Motorcycle
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Sku: 81232
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Suzuki Bandit 600 1995-1999 Workshop Service ManualSuzuki Bandit 600 1995-1999 Workshop Service ManualSuzuki Bandit 600 1995-1999 Workshop Service ManualSuzuki Bandit 600 1995-1999 Workshop Service Manual
The Suzuki Bandit 600 (GSF600), part of the First Generation, was produced from 1995 to 1999. This naked sportbike/standard motorcycle is celebrated for its balance of performance, comfort, and affordability, making it a versatile choice for commuting, sport touring, and general riding. It features a robust air/oil-cooled, DOHC, inline-four cylinder engine with a displacement of 599 cc, delivering approximately 77 horsepower. Its classic naked bike aesthetic, coupled with a comfortable riding position and a steel diamond frame, contributes to its enduring appeal. The Bandit 600 is recognized for its reliability and excellent value proposition, often lauded by riders and publications for its enjoyable riding experience in the middleweight motorcycle segment. This comprehensive Workshop Service Manual for the Suzuki Bandit 600 (GSF600) covers models from 1995 through 1999. It provides detailed information essential for the maintenance, repair, and overhaul of all major vehicle systems, including the engine, transmission, chassis, and electrical components. The manual offers step-by-step diagnostic procedures for troubleshooting, complete overhaul instructions for the engine and transmission, and detailed guidance on regular maintenance tasks such as oil changes, filter replacements, and valve clearance adjustments. With its full workshop-level technical depth, this 358-page English language manual is an indispensable resource for owners and professional technicians alike, ensuring the longevity and optimal performance of the motorcycle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Bandit 600
Model Code:
GSF600
Generation
Generation Name:
First Generation
Generation Years:
1995-1999
Codes
Engine Code:
R
👋 Introduction
Market Position
Segment:
Naked Sportbike / Standard Motorcycle
Target Audience:
Riders seeking a versatile, reliable, and affordable motorcycle for commuting, sport touring, and general riding.
Competitive Analysis
Key Competitors:
Honda CB500/CB750, Kawasaki ZZR600/ZZ-R600, Yamaha FZR600/YZF600R.
Key Features
Engine Type:
Air/oil-cooled, DOHC, inline-four cylinder.
Frame Type:
Steel diamond frame.
Styling:
Classic naked bike aesthetic with a comfortable riding position, optional fairing available.
Value Proposition:
Excellent performance and reliability for its price point, making it a popular choice for both new and experienced riders.
📋 Manual Details
Coverage Areas
Years Covered:
1995, 1996, 1997, 1998, 1999
Page Count
Page Count:
358
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, tuning, lubrication system, cooling system, fuel system, ignition system, exhaust system, starting system, charging system.
Transmission:
Clutch, gearbox disassembly and assembly, shift mechanism, maintenance.
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires, braking system (front and rear brakes, hydraulic system).
Electrical:
Wiring diagrams, lighting system, instrumentation, battery, starting and charging circuits, ignition system, troubleshooting electrical faults.
Bodywork:
Body panels, seats, fuel tank, fairings, maintenance and repair.
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, chain adjustment, brake pad inspection/replacement, spark plug service, valve clearance adjustment.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues across all major systems.
Repair:
Detailed instructions for component removal, overhaul, repair, and reinstallation.
Overhaul:
Comprehensive rebuild procedures for the engine and transmission.
Technical Depth
Depth:
Full workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Covers detailed component specifications, tolerances, and assembly procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for printing detailed diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, 4-stroke, DOHC, inline-4
Displacement:
599 cc
Bore X Stroke:
62.6 mm x 49.3 mm
Compression Ratio:
9.5:1
Valve Clearance Intake Cold:
0.08 - 0.13 mm (0.003 - 0.005 in)
Valve Clearance Exhaust Cold:
0.10 - 0.15 mm (0.004 - 0.006 in)
Ignition System:
Digital electronic ignition (CDI)
Performance
Horsepower Peak:
Approx. 77 hp (57 kW) @ 10,000 rpm
Torque Peak:
Approx. 55 Nm (41 lb-ft) @ 9,000 rpm
Fuel System
Fuel Delivery:
Mikuni CV carburetors (e.g., BSR32)
Carburetor Size:
32 mm
Fuel Type:
Unleaded gasoline
Engine Oil
Oil Type Recommendation:
SAE 10W-40 API SG or SH
Oil Capacity With Filter:
Approx. 3.2 L (3.4 US qt)
Oil Capacity Without Filter:
Approx. 3.0 L (3.2 US qt)
Cooling System
Coolant Type:
Ethylene glycol-based coolant with distilled water (50/50 mix)
Coolant Capacity:
Refer to manual for precise capacity, includes oil cooler.
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed sequential
Clutch Type:
Wet, multiple-disc, cable-actuated
Features
Final Drive:
O-ring sealed chain
Gear Ratios
1St Gear:
2.462 (32/13)
2Nd Gear:
1.833 (22/12)
3Rd Gear:
1.476 (31/17)
4Th Gear:
1.273 (28/22)
5Th Gear:
1.143 (24/21)
6Th Gear:
1.034 (30/29)
Transmission Fluid
Fluid Type:
Manual Transmission Lubricant (e.g., SAE 80W-90 API GL-4)
Fluid Capacity:
Approx. 1.6 L (1.7 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2,130 mm (83.9 in)
Width:
Approx. 760 mm (29.9 in)
Height:
Approx. 1,030 mm (40.6 in) (without mirrors)
Wheelbase:
Approx. 1,450 mm (57.1 in)
Ground Clearance:
Approx. 135 mm (5.3 in)
Seat Height:
Approx. 805 mm (31.7 in)
Weights
Dry Weight:
Approx. 187 kg (412 lbs)
Wet Weight:
Approx. 209 kg (461 lbs) (curb weight)
Fuel Tank Capacity:
20 L (5.3 US gal)
Reserve Fuel Capacity:
Approx. 4 L (1.05 US gal)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Motorcycle, not subject to typical automotive crash test ratings)
Active Features
Braking System Front:
Dual hydraulic disc brakes, 290 mm diameter
Braking System Rear:
Single hydraulic disc brake, 240 mm diameter
Suspension Front:
Telescopic, coil spring, oil damped (e.g., 41 mm fork diameter)
Suspension Rear:
Swingarm type, coil spring, oil damped, adjustable preload (e.g., Monoshock)
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
Instrumentation:
Speedometer, tachometer, fuel gauge, odometer, trip meter, indicator lights.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic analog instrumentation)
Driver Assistance
ABS:
Not standard on most models in this range; optional on some later versions or specific market variants.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Initial Service:
Check at 1,000 km (600 miles)
Subsequent Service:
Every 6,000 km (3,750 miles) or 12 months, whichever comes first.
Valve Clearance Check:
Every 12,000 km (7,500 miles)
Fluid Specifications
Engine Oil Viscosity:
10W-40
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific caliper recommendations)
Fork Oil Type:
Refer to manual for specific viscosity (e.g., Showa SS-8 or equivalent)
Coolant Ratio:
50% Ethylene Glycol / 50% Distilled Water
Known Issues
Carburetor Synchronization:
Carbs can become out of sync over time, leading to rough idling or poor throttle response. Regular synchronization is recommended.
Cam Chain Tensioner:
Some models may develop a noisy cam chain tensioner. The manual will detail inspection and replacement procedures.
Clutch Wear:
Clutch plates can wear over time, especially with hard use. Clutch lever play adjustment is critical.
Suspension Seals:
Fork seals can degrade, leading to oil leaks. Regular fork maintenance is advised.
Part Numbers
Oil Filter Example:
HIFLOFILTRO HF133, K&N KN-133 (Note: Always verify compatibility with specific year/variant)
Air Filter Example:
HIFLOFILTRO HFA1604, K&N HA-6094 (Note: Always verify compatibility)
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Established:
1909
Model Evolution
Predecessor:
The Bandit 600 succeeded earlier Suzuki inline-fours like the GS550 and GS650.
Design Philosophy:
Designed to offer a balance of performance, comfort, and affordability, building on the success of the larger Bandit 1200.
Market Introduction:
Launched in 1995 as a middleweight standard motorcycle, filling a gap in Suzuki's lineup.
Production
Manufacturing Location:
Japan (Hamamatsu)
Production Run For This Model:
1995-2004 (with updates/evolution)
🏆 Awards & Recognition
Recognitions
Motorcycle Magazine Awards:
Often praised by motorcycle publications for its value, performance, and versatility in the sport-standard category.
Ratings
Rider Satisfaction:
Consistently rated highly by owners for reliability and enjoyable riding experience, particularly as an affordable entry into the 600cc class.
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