Suzuki Carry GA413 1999 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Suzuki Model: Carry Internal Model Code: GA413 Model Year: 1999 Chassis Type: Light Commercial Vehicle / Kei Truck (variant dependent) ๐ Introduction Market Position Market Segment: Light Commercial Vehicle (LCV), Microvan/Kei truck segment, particularly in Asian markets. Competitive Analysis Competitors: Daihatsu Hijet, Honda Acty, Mitsubishi Minicab, Subaru Sambar. Key Features Vehicle Focus: Compact size, fuel efficiency, practicality for small cargo and passenger transport, durability. Manual Value Proposition Target Audience: Suzuki Carry GA413 owners (DIY enthusiasts and professional mechanics) requiring detailed repair and maintenance information. ๐ Manual Details Coverage Areas Primary Coverage: Mechanical repair, electrical systems, bodywork, and general maintenance for the Suzuki Carry GA413 (1999). Page Count Estimated Page Count: 500+ Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Digital (likely PDF) ๐ Manual Coverage Systems Covered Powertrain: Engine, fuel system, ignition system, cooling system, lubrication system, exhaust system. Drivetrain: Transmission (manual/automatic variants), clutch, driveshafts, differential, axles. Chassis: Suspension (front and rear), steering system, braking system (hydraulic, drum/disc variants). Electrical: Starting and charging system, lighting, instruments, wipers, horn, power accessories, wiring diagrams. Body: Body panels, doors, windows, interior trim, bumpers, chassis components. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes, symptom analysis. Repair And Rebuild: Step-by-step instructions for component removal, disassembly, assembly, inspection, and reinstallation. Adjustments: Carburetor adjustments, ignition timing, clutch pedal free play, brake adjustments. Technical Depth Depth: Comprehensive, covering from basic inspections to full component overhauls and complex diagnostics. ๐ Manual Specifications File Format File Format: PDF Searchability: Text-searchable (assuming OCR if scanned) Print Quality Print Quality: High-resolution images and clear text suitable for printing. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) โ๏ธ Engine Specifications Primary Engine Engine Family: Suzuki G13B (or similar variant for GA413 chassis) Engine Displacement Displacement Cc: 1300 cc (approximately) Engine Configuration Cylinder Count: 4 Layout: Inline Aspiration: Naturally Aspirated Performance Horsepower Ps: Approx. 55-75 PS (dependent on specific engine tune and market) Torque Nm: Approx. 90-110 Nm (dependent on specific engine tune and market) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Carburetor (depending on market/specific variant) Fuel Type Fuel Type: Unleaded Gasoline Cooling System Cooling Type: Liquid Cooled Lubrication System Oil Type Recommendation: API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for exact spec) Engine Codes Engine Code Example: G13B (common for this era/displacement) ๐ง Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 3-Speed Automatic (less common in some markets) Features Drive Layout: Rear-Wheel Drive (RWD) or All-Wheel Drive (4WD/4x4) variants available. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (refer to manual) Automatic Transmission Fluid: Dexron II/III equivalent (refer to manual for exact specification) ๐ Dimensions Exterior Length Mm: Varies by body style (e.g., approx. 3200-3500 mm for standard Kei truck variants) Width Mm: Varies by body style (e.g., approx. 1400-1500 mm for standard Kei truck variants) Height Mm: Varies by body style (e.g., approx. 1800-1900 mm for standard Kei truck variants) Weights Curb Weight Kg: Approx. 750-950 kg (dependent on configuration) Gross Vehicle Weight Rating Kg: Approx. 1500-2000 kg (dependent on configuration) ๐ก๏ธ Safety Features Ratings Crash Test Data: Limited modern crash safety ratings typically available for this class and era of vehicle; focus on structural integrity and basic occupant protection. Active Features Braking System: Front disc brakes, rear drum brakes (common configuration). Passive Features Seatbelts: Standard seat belts (lap/shoulder or lap belts depending on seating position and market). Chassis Structure: Body-on-frame or unibody construction with crumple zones (basic). ๐ก Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or CD player (optional). Driver Assistance Safety Systems: ABS not standard on all variants; focus on basic driver visibility and control features. Connectivity Features: Limited to basic functionality; no integrated Bluetooth or advanced connectivity typically found. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km or 6 months (refer to manual for exact recommendation). Air Filter Replacement: Every 20,000-30,000 km or as needed based on operating conditions. Spark Plug Replacement: Every 30,000-50,000 km, depending on spark plug type. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze, typically 50/50 mix with distilled water (refer to manual). Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for specific grade). Power Steering Fluid: If equipped with power steering, consult manual for specific fluid type. Known Issues Common Wear Items: Clutch wear, brake pad/shoe wear, suspension bushings, exhaust system rust/corrosion. Engine Specifics: Occasional carburetor tuning requirements, minor oil leaks from seals common on higher mileage units. Electrical Systems: Wiring harness degradation, minor sensor failures possible on older vehicles. ๐ Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation, known for its range of compact cars, motorcycles, and ATVs....
Comprehensive, covering from basic inspections to full component overhauls and complex diagnostics.
๐ Manual Specifications
File Format
File Format:
PDF
Searchability:
Text-searchable (assuming OCR if scanned)
Print Quality
Print Quality:
High-resolution images and clear text suitable for printing.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
โ๏ธ Engine Specifications
Primary Engine
Engine Family:
Suzuki G13B (or similar variant for GA413 chassis)
Engine Displacement
Displacement Cc:
1300 cc (approximately)
Engine Configuration
Cylinder Count:
4
Layout:
Inline
Aspiration:
Naturally Aspirated
Performance
Horsepower Ps:
Approx. 55-75 PS (dependent on specific engine tune and market)
Torque Nm:
Approx. 90-110 Nm (dependent on specific engine tune and market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Carburetor (depending on market/specific variant)
Fuel Type
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Type:
Liquid Cooled
Lubrication System
Oil Type Recommendation:
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for exact spec)
Engine Codes
Engine Code Example:
G13B (common for this era/displacement)
๐ง Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
3-Speed Automatic (less common in some markets)
Features
Drive Layout:
Rear-Wheel Drive (RWD) or All-Wheel Drive (4WD/4x4) variants available.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual)
Automatic Transmission Fluid:
Dexron II/III equivalent (refer to manual for exact specification)
๐ Dimensions
Exterior
Length Mm:
Varies by body style (e.g., approx. 3200-3500 mm for standard Kei truck variants)
Width Mm:
Varies by body style (e.g., approx. 1400-1500 mm for standard Kei truck variants)
Height Mm:
Varies by body style (e.g., approx. 1800-1900 mm for standard Kei truck variants)
Weights
Curb Weight Kg:
Approx. 750-950 kg (dependent on configuration)
Gross Vehicle Weight Rating Kg:
Approx. 1500-2000 kg (dependent on configuration)
๐ก๏ธ Safety Features
Ratings
Crash Test Data:
Limited modern crash safety ratings typically available for this class and era of vehicle; focus on structural integrity and basic occupant protection.
Active Features
Braking System:
Front disc brakes, rear drum brakes (common configuration).
Passive Features
Seatbelts:
Standard seat belts (lap/shoulder or lap belts depending on seating position and market).
Chassis Structure:
Body-on-frame or unibody construction with crumple zones (basic).
๐ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player (optional).
Driver Assistance
Safety Systems:
ABS not standard on all variants; focus on basic driver visibility and control features.
Connectivity
Features:
Limited to basic functionality; no integrated Bluetooth or advanced connectivity typically found.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km or 6 months (refer to manual for exact recommendation).
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 30,000-50,000 km, depending on spark plug type.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, typically 50/50 mix with distilled water (refer to manual).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific grade).
Power Steering Fluid:
If equipped with power steering, consult manual for specific fluid type.
Known Issues
Common Wear Items:
Clutch wear, brake pad/shoe wear, suspension bushings, exhaust system rust/corrosion.
Engine Specifics:
Occasional carburetor tuning requirements, minor oil leaks from seals common on higher mileage units.
Electrical Systems:
Wiring harness degradation, minor sensor failures possible on older vehicles.
๐ Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, known for its range of compact cars, motorcycles, and ATVs.
Model Evolution
Carry Lineage:
The Suzuki Carry is a long-running line of Kei trucks and vans produced by Suzuki since the 1960s, evolving through numerous generations.
Production
Manufacturing Locations:
Primarily Japan, with potential production or assembly in other international markets.
Production Period
Model Generation Approx:
This GA413 variant belongs to the sixth or seventh generation of the Carry line (depending on classification) popular in the late 1990s.
๐ Awards & Recognition
Recognitions
Market Perception:
Reputation for reliability, affordability, and practicality in the light commercial vehicle segment.
Ratings
Durability:
Praised for robust construction suitable for commercial use.