Suzuki Carry 1991-1999 Workshop Repair Service Manual
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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Suzuki Model: Carry Generation Generation Name: DA51T / DB51T / DE51V / DF51V (Kei Truck/Van) Codes Chassis Codes: DA51T, DB51T, DE51V, DF51V 👋 Introduction Market Position Segment: Microvan / Kei truck segment, known for its compact size, efficiency, and utility Target Audience: Automotive technicians, mechanics, and experienced DIY enthusiasts who need detailed repair information. Key Features Utility: Designed for compact cargo hauling and urban utility, often used in commercial and agricultural settings Manual Purpose: Empowering owners and technicians to perform professional-level maintenance and repairs, maximizing vehicle longevity and performance 📋 Manual Details Coverage Areas Vehicle Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Page Count Page Count: 1246 Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF File Access: Digital PDF document 📖 Manual Coverage Systems Covered Engine: Engine repair, overhaul, tune-ups, lubrication system, cooling system, fuel system, exhaust system Transmission: Transmission disassembly, assembly, repair, and overhaul Electrical System: Complete electrical system diagnosis and repair, wiring diagrams, ignition system Body: Bodywork repair, removal and installation procedures Suspension: Front and rear suspension system diagnosis, repair, and adjustment procedures. Brakes: Brake system inspection, service, repair, including disc and drum brake systems. Steering: Steering system components, diagnosis, and repair. Cooling System: Detailed troubleshooting and repair procedures for the cooling system, including diagnosing leaks and inefficient cooling. Procedures Included Maintenance: Routine maintenance, servicing, tune-ups Repair: Diagnostic and repair procedures for various common issues and failures Disassembly Assembly: Detailed disassembly and reassembly instructions for all major components and assemblies Troubleshooting: Troubleshooting guides for identifying and resolving problems Troubleshooting Specifics: Includes step-by-step troubleshooting guides for common and uncommon issues, often with symptom-to-cause correlations. Torquing Specifications: Provides essential torque specifications for critical fasteners to ensure proper assembly and safety. Technical Depth Depth: Comprehensive repair and overhaul procedures, including engine and transmission disassembly, suitable for professional technicians Diagnostic Information: Detailed diagnostic procedures for identifying the root cause of malfunctions across all systems. Special Tools: Identifies and illustrates specific Suzuki special tools required for certain adjustments and repairs. Manual Type Manual Focus: Service and repair, intended for mechanics and advanced DIY users. 📊 Manual Specifications File Format File Format: PDF File Quality: Clear, legible text and diagrams suitable for professional use. Print Quality Printability: Yes, printable Delivery Delivery Method: Electronic delivery via Email Delivery Speed: Fast ⚙️ Engine Specifications Primary Engine Engine Family: F-Series (e.g., F5A, F6A) Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated or turbocharged (depending on specific sub-model and market) Displacement Common: 660cc (0.7 L) Engine Design: SOHC (Single Overhead Camshaft) for most models Performance Horsepower Range: Typically 35-64 HP, depending on engine variant and aspiration Torque Range: Typically 50-70 Nm, depending on engine variant and aspiration Fuel System Fuel Delivery: Carburetor or Electronic Fuel Injection (EFI), depending on year and model Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 4-speed or 5-speed manual transmission Optional Transmission Type Optional: 3-speed automatic transmission (less common for certain variants) Features Drivetrain: Rear-wheel drive (RWD) or selectable 4-wheel drive (4WD) 📐 Dimensions Exterior Length: Varies, typically around 3,200 - 3,300 mm (Kei vehicle regulations) Width: Varies, typically around 1,400 mm (Kei vehicle regulations) Height: Varies, typically around 1,850 - 1,900 mm Weights Curb Weight: Approximately 700 - 850 kg (depending on configuration) Gross Vehicle Weight Rating Gvw: Typically around 1,500 - 1,700 kg 🛡️ Safety Features Ratings Crash Test Ratings: Generally not subject to rigorous modern crash testing due to its class and era; focus on basic structural integrity for its intended use Passive Features Seat Belts: Standard front seat belts, potentially lap belts for passengers in some configurations Body Construction: Integrated body frame, designed for utility and payload 💡 Technology Features Infotainment Infotainment Features: Basic radio (AM/FM), optional cassette player. Emphasis on functionality over advanced features. Driver Assistance Driver Assistance Features: Minimal to none; focus is on basic mechanical operation. Features like ABS were rare or unavailable in this period for this class. Connectivity Connectivity Features: No built-in smartphone integration or advanced connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km or 6 months, refer to manual for precise intervals based on usage Air Filter Replacement: Every 15,000 - 20,000 km or as needed, depending on operating conditions Spark Plug Replacement: Every 30,000 - 40,000 km, depending on plug type Fluid Specifications Engine Oil Type: API SF/SG or higher, viscosity typically 10W-30 or 10W-40 (check manual for exact specifications) Engine Oil Capacity: Approximately 2.5 - 3.0 liters (including filter), refer to manual Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water Transmission Fluid Type Manual: GL-4 gear oil, viscosity 75W-90 or 80W-90 Transmission Fluid Type Automatic: Dexron III or equivalent ATF Brake Fluid Type: DOT 3 or DOT 4, depending on system requirements Known Issues Common...
Older vehicles may develop minor electrical issues due to age and exposure; manual provides crucial troubleshooting for these.
Carburetor Issues:
Carbureted models may require periodic adjustment or cleaning for optimal performance and fuel efficiency.
Rust Potential:
As with many vehicles of this era, especially those used in various climates, rust can be a concern in structural areas and body panels; the manual can guide repairs and preventative measures.
📚 Vehicle History
Brand Heritage
Suzuki Specialty:
Suzuki has a long history of producing robust and practical small vehicles, including the Carry line, renowned for their reliability and versatility
Model Evolution
Carry Legacy:
The Suzuki Carry is one of the longest-running nameplates in automotive history, evolving through numerous generations to meet changing regulations and market demands
Generation Context:
These model years fall within the later stages of the 7th and 8th generations of the Carry, reflecting a period of refinement and adherence to Kei car regulations.
Production
Production Location:
Primarily manufactured in Japan
Manufacturing Era:
Part of the Suzuki Carry 7th generation (DE51V/DF51V) and 8th generation (DA51T/DB51T) minor updates and continuations.