This manual covers the 1995 DR350S and DR350SES, versatile dual-purpose motorcycles renowned for their reliability and capability in both off-road and on-road applications. Engineered for a balance of performance and durability, these models are powered by a robust 349 cc air-cooled engine and feature a capable suspension system and responsive hydraulic disc brakes, making them ideal for a wide range of riding conditions and a popular choice for enthusiasts. This comprehensive service and repair manual provides detailed information to assist owners, mechanics, and technicians in maintaining and repairing the DR350S/SES. It covers all essential systems, including engine overhaul, transmission and drivetrain, fuel and ignition systems, electrical components, suspension, steering, and brakes. The manual includes step-by-step procedures, diagnostic guides, technical specifications, and information on preventative maintenance, ensuring the vehicle remains in optimal condition. 🏷️ Basic Information Identification Make: Suzuki Model: DR350S / DR350SES Year: 1995 Product Type: Service Repair Manual Codes Chassis Codes: Likely includes variations for S and SES models, specific codes not explicitly stated but covered by the manual. Engine Codes: Likely covers the single-cylinder, air-cooled engine variants for the DR350S and DR350SES. 👋 Introduction Market Position Segment: Dual-sport motorcycle, popular for trail riding and light street use. Target Audience: Enthusiasts and owners seeking to perform maintenance and repairs themselves. Competitive Analysis Competitors: Honda XR series, Kawasaki KLR series, Yamaha XT series of the same era. Key Features Vehicle Type: Versatile dual-purpose motorcycle suitable for off-road and on-road use. Manual Benefit: Empowers owners with the knowledge to maintain and repair their DR350S/SES, saving time and money. Format Advantage: PDF format offers easy searching, accessibility on multiple devices, and the ability to print specific pages. 📋 Manual Details Coverage Areas Engine Overhaul: Comprehensive coverage of engine disassembly, inspection, repair, and reassembly. Transmission And Drivetrain: Detailed procedures for transmission, clutch, and final drive maintenance and repair. Fuel And Ignition Systems: Includes carburetor tuning, fuel pump diagnostics, and ignition system troubleshooting. Electrical System: Wiring diagrams, component testing, and troubleshooting for all electrical circuits. Suspension And Steering: Front fork overhaul, rear shock absorber servicing, and steering system maintenance. Brakes: Front and rear brake system maintenance, caliper rebuilds, and bleeding procedures. Frame And Bodywork: Procedures for frame inspection, fairing removal/installation, and seat maintenance. Wheels And Tires: Tire replacement, wheel bearing maintenance, and spoke tensioning. Troubleshooting: Diagnostic guides for common problems and systematic fault finding. Page Count Estimated Pages: Likely 300-500 pages, typical for a comprehensive service manual. Manual Type Type: Factory Authorized Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Top end (cylinder head, valves, piston), bottom end (crankshaft, connecting rod, bearings), lubrication, cooling (air-cooled). Transmission Drivetrain: Clutch operation and adjustment, gearbox internals, shift mechanism, drive chain maintenance. Fuel System: Carburetor (Mikuni BST series likely), fuel tank, petcock, fuel lines. Ignition System: CDI ignition, spark plug specifications, ignition timing, stator and rotor testing. Electrical Systems: Lighting circuits, horn, battery, charging system (alternator), starter motor (if applicable), instrumentation. Suspension: Front telescopic forks (including oil type, level, seal replacement), rear monoshock absorber (adjustments, servicing). Brakes: Hydraulic disc brakes (front and rear), brake fluid type and specifications, caliper service, master cylinder. Steering: Handlebar assembly, steering stem bearings, fork clamping. Chassis: Frame construction, subframe, swingarm maintenance, linkage bearings (if applicable). Procedures Included Preventative Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug checks. Disassembly Assembly: Step-by-step instructions for removing, inspecting, and reinstalling major components. Troubleshooting Guides: Systematic diagnostic flowcharts for common performance issues. Technical Specifications: Torque values, clearances, fluid capacities, electrical resistance values. Adjustments: Carburetor idle and mixture, clutch lever play, brake lever free play, suspension sag. Rebuilds: Carburetor overhaul, fork seal replacement, brake caliper rebuilding. Electrical Diagnostics: Testing of charging system, ignition coil, stator, and wiring harness continuity. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and chassis rebuilds. Diagnostic Capabilities: Advanced troubleshooting with detailed symptom-cause-solution tables and diagnostic procedures. Special Tools: Identification and usage of specialized tools required for certain repairs. 📊 Manual Specifications File Format Format: PDF Searchable: Likely, as is standard for well-produced PDF manuals. Print Quality Quality: High-resolution scans of original factory documentation, suitable for printing. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Type: Single-cylinder, four-stroke, SOHC, air-cooled Displacement: 349 cc (21.3 cu in) Bore X Stroke: 82.0 mm x 64.0 mm (3.23 in x 2.52 in) Compression Ratio: 9.5:1 Performance Horsepower: Approx. 26-30 hp (depending on specific tuning and market) at ~7,000 rpm Torque: Approx. 20-22 lb-ft (depending on specific tuning and market) at ~5,500 rpm Fuel System Carburetor: Mikuni BST33, 33 mm (flat slide carburetor) Fuel Type: Unleaded gasoline (minimum octane rating specified in manual, typically 87 or higher) Lubrication Oil Capacity: Approx. 1.8 L (1.9 US qt)...