2005-2012 Suzuki Grand VITARA Service Repair Manual

通常価格: $133.00
販売価格: $133.00
通常価格
単価: あたり

🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Generation: Second Generation (JB) Codes Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Chassis Codes: JB416, JB419WD, JB420, JB627W, JB424 Engine Codes Gasoline: J20A (2.0L), J24B (2.4L), M16A (1.6L), H27A (2.7L V6 - Note: Manual description lists 1.6L and 2.0L gasoline, but common for this generation to include 2.4L and 2.7L V6. Confirming manual coverage for these specific engines is key.) Transmission Types Covered: Automatic, Manual 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Key Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Escape, Mazda CX-5. Competitive Analysis Unique Selling Points: Often praised for its rugged styling, available true four-wheel-drive system (4WD) with low-range gearing in some configurations, and relatively affordable pricing compared to some rivals. Key Features Body Styles: Primarily offered as a 5-door SUV. A 3-door version was also available in some markets. Drivetrain Options: Front-wheel drive (FWD) and four-wheel drive (4WD) were commonly available. The 4WD system often included a lockable center differential and a low-range gear for off-road capability. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Compatibility: All Versions of Windows & Mac Download Type: Instant Download Printability: All pages are printable 📖 Manual Coverage Systems Covered General Information: Vehicle identification, general precautions, safety, torque specifications, lubrication. Engine: Engine mechanical systems (J20A, M16A, J24B, H27A - if covered), cooling system, lubrication system, fuel system, ignition system, emission control systems, starting system, charging system. Driveline Axle: Front axle, rear axle, drive shafts, constant velocity joints, differentials. Transmission: Manual transmission (operation, disassembly, assembly, diagnostics), Automatic transmission (operation, internal components, hydraulic control, diagnostics, service). Suspension: Front suspension (struts, control arms, bushings), rear suspension (multi-link system, coil springs), shock absorbers, wheel alignment. Brakes: Front and rear brake systems (discs), Anti-lock Braking System (ABS), hydraulic system, parking brake. Steering: Power steering system (hydraulic pump, steering rack, power steering fluid), steering column, steering wheel. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant circuit, blower motor, climate control unit. Restraint: Airbag system (SRS), seat belts, pre-tensioners. Body Cab Accessories: Body panels, doors, windows, interior trim, exterior trim, bumpers, lights, wipers, locks, power accessories, chassis components. Control Systems: Electronic control modules (ECU), powertrain control module (PCM), body control module (BCM), diagnostic trouble codes (DTCs), on-board diagnostics (OBD-II). Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake pad replacement, spark plug replacement. Repair Procedures: Engine tune-ups, cylinder head repair, transmission overhaul, brake caliper replacement, suspension component replacement, steering rack rebuild. Diagnostic Procedures: Troubleshooting engine performance issues, diagnosing transmission faults, identifying brake system problems, electrical system diagnostics. Assembly Disassembly: Step-by-step instructions for disassembling and reassembling major vehicle components. Technical Depth Depth Of Information: Factory level detail, including detailed diagrams, exploded views, torque specifications, and step-by-step instructions for a wide range of repairs. Information Source: Represents the same type of information used by authorized Suzuki dealerships and professional mechanics. 📊 Manual Specifications File Format File Type: PDF Software Requirements: Adobe PDF Reader Print Quality Output Quality: High-resolution, suitable for professional printing. Binding Type Binding Method: Digital (Not Applicable, but printable for binding) Paper Type Paper Recommendation: Standard copier paper (8.5" x 11" or A4) recommended for printing. ⚙️ Engine Specifications Primary Engine Engine 1 6L M16A: 1.6L inline-4, DOHC, 16 valves. Power: Approx. 100-105 hp. Torque: Approx. 105-110 lb-ft. Fuel System: Multi-point fuel injection. Engine 2 0L J20A: 2.0L inline-4, DOHC, 16 valves. Power: Approx. 140-145 hp. Torque: Approx. 130-135 lb-ft. Fuel System: Multi-point fuel injection. Secondary Engines Potential Coverage Engine 2 4L J24B: 2.4L inline-4, DOHC, 16 valves. Power: Approx. 160-170 hp. Torque: Approx. 165-170 lb-ft. Fuel System: Multi-point fuel injection. Engine 2 7L H27A V6: 2.7L V6, DOHC, 24 valves. Power: Approx. 185-190 hp. Torque: Approx. 190-195 lb-ft. Fuel System: Multi-point fuel injection. Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Manual Transmission: 5-speed manual transmission (common with 1.6L and 2.0L engines) Optional Automatic Transmission: 4-speed automatic transmission (common with 2.0L, 2.4L engines), 5-speed automatic transmission (sometimes found with 2.7L V6). Features Gear Ratios: Specific gear ratios for each transmission and engine combination would be detailed within the manual. Transmission Fluid Type: Specific Suzuki-approved ATF for automatics (e.g., Suzuki ATF 5D03 or equivalent) and gear oil for manuals (e.g., SAE 75W-90 GL-4 or GL-5). 📐 Dimensions Exterior Wheelbase: Approx. 2,640 mm (103.9 inches) for 5-door models. Length: Approx. 4,145 mm (163.2 inches) for 5-door models (may vary slightly by year/trim). Width: Approx. 1,810 mm (71.3 inches) for 5-door models. Height: Approx. 1,680 mm (66.1 inches) for 5-door models (without roof rails). Weights Curb Weight: Ranges from approximately 1,400 kg to 1,700 kg (3,086 lbs to 3,748 lbs) depending on engine, drivetrain, and trim. 🛡️ Safety Features Ratings NHTSA...

22 people are viewing this right now

Type: Car

Sku: 321952

Collections: ALL Featured Suzuki

Availability: In stock

Tags: 2005 2006 2007 2008 2009 2010 2011 2012 Car Cars Featured Grand VITARA Suzuki

商品バリエーション

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Grand Vitara

Generation:

Second Generation (JB)

Codes

Model Years Covered:

2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012

Chassis Codes:

JB416, JB419WD, JB420, JB627W, JB424

Engine Codes Gasoline:

J20A (2.0L), J24B (2.4L), M16A (1.6L), H27A (2.7L V6 - Note: Manual description lists 1.6L and 2.0L gasoline, but common for this generation to include 2.4L and 2.7L V6. Confirming manual coverage for these specific engines is key.)

Transmission Types Covered:

Automatic, Manual

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Escape, Mazda CX-5.

Competitive Analysis

Unique Selling Points:

Often praised for its rugged styling, available true four-wheel-drive system (4WD) with low-range gearing in some configurations, and relatively affordable pricing compared to some rivals.

Key Features

Body Styles:

Primarily offered as a 5-door SUV. A 3-door version was also available in some markets.

Drivetrain Options:

Front-wheel drive (FWD) and four-wheel drive (4WD) were commonly available. The 4WD system often included a lockable center differential and a low-range gear for off-road capability.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Compatibility:

All Versions of Windows & Mac

Download Type:

Instant Download

Printability:

All pages are printable

📖 Manual Coverage

Systems Covered

General Information:

Vehicle identification, general precautions, safety, torque specifications, lubrication.

Engine:

Engine mechanical systems (J20A, M16A, J24B, H27A - if covered), cooling system, lubrication system, fuel system, ignition system, emission control systems, starting system, charging system.

Driveline Axle:

Front axle, rear axle, drive shafts, constant velocity joints, differentials.

Transmission:

Manual transmission (operation, disassembly, assembly, diagnostics), Automatic transmission (operation, internal components, hydraulic control, diagnostics, service).

Suspension:

Front suspension (struts, control arms, bushings), rear suspension (multi-link system, coil springs), shock absorbers, wheel alignment.

Brakes:

Front and rear brake systems (discs), Anti-lock Braking System (ABS), hydraulic system, parking brake.

Steering:

Power steering system (hydraulic pump, steering rack, power steering fluid), steering column, steering wheel.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant circuit, blower motor, climate control unit.

Restraint:

Airbag system (SRS), seat belts, pre-tensioners.

Body Cab Accessories:

Body panels, doors, windows, interior trim, exterior trim, bumpers, lights, wipers, locks, power accessories, chassis components.

Control Systems:

Electronic control modules (ECU), powertrain control module (PCM), body control module (BCM), diagnostic trouble codes (DTCs), on-board diagnostics (OBD-II).

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake pad replacement, spark plug replacement.

Repair Procedures:

Engine tune-ups, cylinder head repair, transmission overhaul, brake caliper replacement, suspension component replacement, steering rack rebuild.

Diagnostic Procedures:

Troubleshooting engine performance issues, diagnosing transmission faults, identifying brake system problems, electrical system diagnostics.

Assembly Disassembly:

Step-by-step instructions for disassembling and reassembling major vehicle components.

Technical Depth

Depth Of Information:

Factory level detail, including detailed diagrams, exploded views, torque specifications, and step-by-step instructions for a wide range of repairs.

Information Source:

Represents the same type of information used by authorized Suzuki dealerships and professional mechanics.

📊 Manual Specifications

File Format

File Type:

Software Requirements:

Adobe PDF Reader

Print Quality

Output Quality:

High-resolution, suitable for professional printing.

Binding Type

Binding Method:

Digital (Not Applicable, but printable for binding)

Paper Type

Paper Recommendation:

Standard copier paper (8.5" x 11" or A4) recommended for printing.

⚙️ Engine Specifications

Primary Engine

Engine 1 6L M16A:

1.6L inline-4, DOHC, 16 valves. Power: Approx. 100-105 hp. Torque: Approx. 105-110 lb-ft. Fuel System: Multi-point fuel injection.

Engine 2 0L J20A:

2.0L inline-4, DOHC, 16 valves. Power: Approx. 140-145 hp. Torque: Approx. 130-135 lb-ft. Fuel System: Multi-point fuel injection.

Secondary Engines Potential Coverage

Engine 2 4L J24B:

2.4L inline-4, DOHC, 16 valves. Power: Approx. 160-170 hp. Torque: Approx. 165-170 lb-ft. Fuel System: Multi-point fuel injection.

Engine 2 7L H27A V6:

2.7L V6, DOHC, 24 valves. Power: Approx. 185-190 hp. Torque: Approx. 190-195 lb-ft. Fuel System: Multi-point fuel injection.

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

🔧 Transmission

Standard

Manual Transmission:

5-speed manual transmission (common with 1.6L and 2.0L engines)

Optional

Automatic Transmission:

4-speed automatic transmission (common with 2.0L, 2.4L engines), 5-speed automatic transmission (sometimes found with 2.7L V6).

Features

Gear Ratios:

Specific gear ratios for each transmission and engine combination would be detailed within the manual.

Transmission Fluid Type:

Specific Suzuki-approved ATF for automatics (e.g., Suzuki ATF 5D03 or equivalent) and gear oil for manuals (e.g., SAE 75W-90 GL-4 or GL-5).

📐 Dimensions

Exterior

Wheelbase:

Approx. 2,640 mm (103.9 inches) for 5-door models.

Length:

Approx. 4,145 mm (163.2 inches) for 5-door models (may vary slightly by year/trim).

Width:

Approx. 1,810 mm (71.3 inches) for 5-door models.

Height:

Approx. 1,680 mm (66.1 inches) for 5-door models (without roof rails).

Weights

Curb Weight:

Ranges from approximately 1,400 kg to 1,700 kg (3,086 lbs to 3,748 lbs) depending on engine, drivetrain, and trim.

🛡️ Safety Features

Ratings

NHTSA Ratings:

Variable by year and specific testing. Early models may have lower ratings compared to later ones. Reviewing specific model year NHTSA reports is recommended.

IIHS Ratings:

Similarly, ratings vary by year and testing criteria. Check IIHS archives for specific model year evaluations.

Active Features

Standard Anti-lock Braking System.

Electronic Stability Control:

Often available or standard on higher trims, known as ESP or ESC.

Passive Features

Airbags:

Frontal airbags for driver and front passenger, side-impact airbags, and curtain airbags were available on many trims.

Seat Belts:

3-point seat belts with pre-tensioners and load limiters for front occupants. ISOFIX child seat anchors.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with speaker system. Higher trims may feature upgraded audio systems, Bluetooth connectivity, and steering wheel audio controls.

Navigation:

Optional factory-installed navigation system was available on some models and trims.

Driver Assistance

Cruise Control:

Standard on most trims.

Rear View Camera:

Available on later model years or higher trim levels.

Connectivity

Usb Aux Input:

May be available on later models or as an aftermarket addition, typically not standard on early models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions. Consult the manual for precise recommendations.

Air Filter Replacement:

Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km) or as per manual. Cabin air filter typically annually or bi-annually.

Spark Plug Replacement:

Varies by plug type. Iridium plugs can last 60,000 - 100,000 miles (96,000 - 160,000 km). Consult the manual for specific plug part numbers and intervals.

Fluid Specifications

Engine Oil Grade:

Typically SAE 0W-20 or 5W-30 synthetic oil, depending on engine and climate. Always verify with the manual for the specific engine.

Coolant Type:

Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with the correct silicate and organic acid technology (OAT) formulation. Typically a pink or red color.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Complaints:

Some owners report issues with catalytic converters, minor electrical gremlins (e.g., window regulators, sensors), and occasional front suspension component wear (bushings, ball joints) due to its off-road oriented design. Clutch wear on manual transmissions is also a possibility with high mileage.

📚 Vehicle History

Brand Heritage

Suzuki SUVs:

Suzuki has a long history of producing capable off-road and compact SUVs, with predecessors like the Suzuki Samurai and Vitara laying the groundwork for the Grand Vitara's blend of utility and everyday drivability.

Model Evolution

Second Generation Launch:

The second generation (JB) was launched for the 2006 model year, evolving from the previous generation with a unibody construction for improved on-road manners while retaining available robust 4WD systems and optional V6 engines.

Production

Manufacturing Locations:

Produced in Japan and at various international assembly plants.

🏆 Awards & Recognition

Recognitions

Segment Performance:

While not a consistent award winner like some competitors, the Grand Vitara was often recognized for its off-road capability and value proposition within the compact SUV segment.