Suzuki King Quad 250 1987-1998 Workshop Service Manual
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The Suzuki King Quad 250, produced from 1987 to 1998, is an air-cooled, four-stroke utility ATV designed for recreational riders, farmers, and light industrial users. Known for its robust engineering and reliability, this model features a 246 cc SOHC engine, an automatic transmission with a torque converter and Hi/Lo range, and shaft drive with selectable 2WD/4WD on many variations. Its sturdy chassis, hydraulic disc brakes, and dual headlights contribute to its capable performance and safety in various terrains, positioning it as a dependable choice in its segment. This comprehensive 472-page Workshop Service Manual provides detailed coverage for the Suzuki King Quad 250 (chassis code LT-F250) across its production years. It serves as an essential resource for owners and technicians, offering in-depth procedures for routine maintenance, engine overhaul, transmission repair, and suspension and steering system servicing. The manual includes troubleshooting guides, diagnostic procedures, and technical specifications for all major systems, including the engine, drivetrain, brakes, and electrical system, ensuring the vehicle remains in optimal condition. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad 250 Generation Covered Years: 1987-1998 Codes Chassis Code Range: LT-F250 (early models may have slight variations, consult manual for specific VIN checks) 👋 Introduction Market Position Atv Segment: Entry-level to mid-range utility ATV. Target Audience: Recreational riders, farmers, and light industrial users seeking reliable and capable ATVs. Competitive Analysis Key Competitors: Honda FourTrax 250, Yamaha Moto 4 250, Kawasaki Bayou 220/300. Key Features Engine Type: Air-cooled, 4-stroke, SOHC Transmission Type: Automatic (CVT-like with torque converter and reduction gears) Drive System: Shaft drive, selectable 2WD/4WD (on some models). 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Electrical System: Yes Fuel System: Yes Cooling System: Yes Bodywork: Yes Troubleshooting: Yes Specifications: Yes Page Count Total Pages: 472 Manual Type Type: Workshop Service Manual Language Primary Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics and repair for the CDI ignition system, carburetor assembly, and related sensors. Transmission And Drivetrain: Coverage includes the automatic transmission, drive shafts, differentials (front and rear), and CV joints. Suspension And Steering: Comprehensive information on front and rear suspension components, shock absorbers, steering system maintenance and repair. Braking System: Includes service procedures for hydraulic disc brakes (front and rear), brake fluid specifications, and caliper overhaul. Electrical System: Detailed wiring diagrams, component testing procedures for lights, ignition, charging system (stator, regulator/rectifier), starter motor, and battery maintenance. Fuel And Exhaust: Carburetor tuning, jetting, fuel tank and line maintenance, and exhaust system component inspection. Cooling System: Radiator service, fan operation, coolant specifications, and thermostat replacement. Frame And Body: Procedures for body panel removal, installation, frame inspection, and seat maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug service, chain adjustment, and lubrication points. Engine Overhaul: Detailed steps for engine disassembly, inspection of internal components (piston, rings, cylinder, valves), and reassembly. Transmission Repair: Service procedures for the automatic transmission clutch, gear inspection, and lubrication. Suspension And Steering Repair: Replacement of ball joints, tie rod ends, wheel bearings, and shock absorber servicing. Brake System Maintenance: Bleeding the brake system, replacing brake pads and rotors, and caliper rebuilding. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, testing relays, fuses, and component continuity. Carburetor Adjustment And Rebuild: Step-by-step instructions for carburetor cleaning, jet replacement, float adjustment, and idle speed settings. Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capabilities: Includes detailed diagnostic procedures, specifications, and troubleshooting flowcharts. Rebuild Procedures: Full rebuild instructions for major components like the engine and transmission. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF document. Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, SOHC, 2-valve Displacement: 246 cc Bore X Stroke: 66.0 mm x 72.0 mm Compression Ratio: 9.2:1 Carburetor: Mikuni VM24 (typically) Performance Horsepower: Approximately 15-18 HP (estimated, depending on year and tuning) Torque: Approximately 13-15 lb-ft (estimated, depending on year and tuning) Fuel System Fuel Delivery: Carbureted Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 2.6 gallons (9.8 L) 🔧 Transmission Standard Type: Automatic with torque converter and reduction gears (Hi/Lo range) Optional Optional Transmission: N/A (only automatic offered for this model range) Features Drive Modes: 2WD / 4WD (selectable on many models, check manual for specific year variations) Final Drive: Shaft drive with enclosed gears and U-joints. 📐 Dimensions Exterior Length: Approx. 78.1 inches (1985 mm) Width: Approx. 43.7 inches (1110 mm) Height: Approx. 43.5 inches (1105 mm) Wheelbase: Approx. 48.4 inches (1230 mm) Weights Dry Weight: Approx. 485 lbs (220 kg) Curb...
The Suzuki King Quad 250, produced from 1987 to 1998, is an air-cooled, four-stroke utility ATV designed for recreational riders, farmers, and light industrial users. Known for its robust engineering and reliability, this model features a 246 cc SOHC engine, an automatic transmission with a torque converter and Hi/Lo range, and shaft drive with selectable 2WD/4WD on many variations. Its sturdy chassis, hydraulic disc brakes, and dual headlights contribute to its capable performance and safety in various terrains, positioning it as a dependable choice in its segment.
This comprehensive 472-page Workshop Service Manual provides detailed coverage for the Suzuki King Quad 250 (chassis code LT-F250) across its production years. It serves as an essential resource for owners and technicians, offering in-depth procedures for routine maintenance, engine overhaul, transmission repair, and suspension and steering system servicing. The manual includes troubleshooting guides, diagnostic procedures, and technical specifications for all major systems, including the engine, drivetrain, brakes, and electrical system, ensuring the vehicle remains in optimal condition.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad 250
Generation
Covered Years:
1987-1998
Codes
Chassis Code Range:
LT-F250 (early models may have slight variations, consult manual for specific VIN checks)
👋 Introduction
Market Position
Atv Segment:
Entry-level to mid-range utility ATV.
Target Audience:
Recreational riders, farmers, and light industrial users seeking reliable and capable ATVs.
Detailed steps for engine disassembly, inspection of internal components (piston, rings, cylinder, valves), and reassembly.
Transmission Repair:
Service procedures for the automatic transmission clutch, gear inspection, and lubrication.
Suspension And Steering Repair:
Replacement of ball joints, tie rod ends, wheel bearings, and shock absorber servicing.
Brake System Maintenance:
Bleeding the brake system, replacing brake pads and rotors, and caliper rebuilding.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, testing relays, fuses, and component continuity.
Carburetor Adjustment And Rebuild:
Step-by-step instructions for carburetor cleaning, jet replacement, float adjustment, and idle speed settings.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Capabilities:
Includes detailed diagnostic procedures, specifications, and troubleshooting flowcharts.
Rebuild Procedures:
Full rebuild instructions for major components like the engine and transmission.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF document.
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, 2-valve
Displacement:
246 cc
Bore X Stroke:
66.0 mm x 72.0 mm
Compression Ratio:
9.2:1
Carburetor:
Mikuni VM24 (typically)
Performance
Horsepower:
Approximately 15-18 HP (estimated, depending on year and tuning)
Torque:
Approximately 13-15 lb-ft (estimated, depending on year and tuning)
Fuel System
Fuel Delivery:
Carbureted
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 2.6 gallons (9.8 L)
🔧 Transmission
Standard
Type:
Automatic with torque converter and reduction gears (Hi/Lo range)
Optional
Optional Transmission:
N/A (only automatic offered for this model range)
Features
Drive Modes:
2WD / 4WD (selectable on many models, check manual for specific year variations)
Final Drive:
Shaft drive with enclosed gears and U-joints.
📐 Dimensions
Exterior
Length:
Approx. 78.1 inches (1985 mm)
Width:
Approx. 43.7 inches (1110 mm)
Height:
Approx. 43.5 inches (1105 mm)
Wheelbase:
Approx. 48.4 inches (1230 mm)
Weights
Dry Weight:
Approx. 485 lbs (220 kg)
Curb Weight:
Approx. 500+ lbs (227+ kg)
Ground Clearance:
Approx. 7.1 inches (180 mm)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI/SVIA standards for Class I ATVs (as applicable at the time of manufacture).
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
4Wd Capability:
Selectable 4WD enhances traction and stability in challenging terrain.
Passive Features
Chassis Design:
Sturdy frame and chassis designed for off-road durability and rider support.
Lighting:
Dual headlights and taillight for visibility.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This era of ATV did not feature integrated infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (Basic mechanical and electrical systems).
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 600 miles or 6 months, whichever comes first.
Oil Filter Replacement:
At every oil change.
Air Filter Cleaning/Replacement:
Clean every 300 miles, replace as needed (more frequently in dusty conditions).
Spark Plug Replacement:
Every 2,400 miles or 24 months.
Gear Oil Change:
Every 12 months or 1,200 miles for transmission and differential oil.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE or SF (check manual for specific viscosity and API rating).
Engine Oil Capacity:
Approx. 1.7 US quarts (1.6 L) without filter change, 1.9 US quarts (1.8 L) with filter change.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Gear Oil Type:
API GL-5, SAE 80W-90 gear oil.
Known Issues
Carburetor Clogging:
Common issue with older carbureted vehicles, requiring regular cleaning and proper fuel storage.
Electrical Connector Corrosion:
Water and dirt ingress can lead to corrosion in electrical connectors, affecting lights, ignition, and charging.
Suspension Wear:
Ball joints, tie rod ends, and wheel bearings can wear out with heavy use, affecting steering and suspension performance.
Starter Motor Solenoid Failure:
Solenoids can fail due to age or moisture ingress, preventing the starter from engaging.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for producing durable and capable ATVs, dating back to the pioneering models of the 1980s.
Model Evolution
King Quad Lineage:
The King Quad nameplate signifies Suzuki's commitment to larger displacement and more powerful utility ATVs. This 250 model served as an important step in that evolution.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Production Span:
1987-1998, with minor updates and refinements throughout the years.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this exact model may not be widely documented, Suzuki ATVs of this era were generally well-regarded for their reliability and value in the utility segment.
Ratings
Consumer Ratings:
Generally positive for durability and ease of maintenance among owners of that period.