Suzuki King Quad 400 LT-A400 LT-F400 2008 2009 2010 Repair Service Manual
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Introducing the KingQuad 400, a versatile mid-size utility ATV available for model years 2008, 2009, and 2010. Renowned for its robust mechanicals and user-friendly operation, the KingQuad 400 offers a compelling blend of capability and reliability, making it a strong contender in its segment. It is engineered to excel in recreational riding, light to moderate work, and trail exploration, appealing to a broad range of riders. Key features include the choice between a smooth automatic transmission or a more engaging manual gearbox, along with selectable 2WD/4WD capabilities, ensuring adaptability to various terrains and preferences. The legacy of producing durable and capable machines is evident in the KingQuad 400's design, offering a balanced performance that prioritizes rider experience and longevity. This comprehensive 518-page repair service manual provides in-depth guidance for owners, mechanics, and technicians alike. It covers all essential aspects of the KingQuad 400, including routine maintenance, detailed troubleshooting, diagnostics, and complete repair procedures for all major systems. From engine mechanicals and fuel systems to electrical components, drivetrain, suspension, and braking, this manual offers a thorough resource for maintaining optimal performance and addressing any potential issues. With detailed component breakdowns, exploded views, and clear instructions, it empowers users to perform everything from basic upkeep to complex overhauls, ensuring the longevity and reliability of their ATV. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad 400 Model Codes: LT-A400, LT-F400, LT-A400AS, LT-A400F, LT-F400AS, LT-F400F Production Years Covered: 2008, 2009, 2010 Codes Vin Decoder Note: VIN decoding information not explicitly provided in product description, but model codes offer variant identification. 👋 Introduction Market Position Segment Positioning: Mid-size utility ATV, positioned as a versatile and reliable option for recreational riding, light to moderate work, and trail use. Competes with similar offerings from Yamaha (Grizzly 350/450), Polaris (Sportsman 400/500), and Can-Am (Outlander 400). Target Audience: DIY owners, ATV enthusiasts, mechanics, and workshops looking for a reliable resource to maintain, repair, and service their Suzuki KingQuad 400. Competitive Analysis Key Competitive Advantages: Suzuki's reputation for robust mechanicals, user-friendly operation, availability of both automatic and manual transmissions, and strong 4WD capabilities. The manual transmission option caters to riders seeking more engagement and control. Key Features Distinguishing Features: Choice of automatic or manual transmission, 2WD/4WD options, capable engine for its class, comfortable ergonomics, and reliable Suzuki build quality. The manual offers a more engaging rider experience. 📋 Manual Details Coverage Areas Atv Variants Covered: Suzuki KingQuad 400AS (LT-A400 - 2WD Automatic), Suzuki KingQuad 400AS (LT-A400F - 4WD Automatic), Suzuki KingQuad 400FS (LT-F400 - 2WD Manual), Suzuki KingQuad 400FS (LT-F400F - 4WD Manual) Page Count Total Pages: 518 Manual Type Type: Repair Service Manual / Workshop Manual / Factory Manual / Service Guide Language Primary Language: English (Implied by content and target market) Format Delivery Format: PDF Download (may be zipped: .zip, .rar, or .exe) 📖 Manual Coverage Systems Covered Major Systems: Engine Mechanical, Fuel System (Carburetor/EFI depending on variant), Ignition System, Electrical System, Transmission (Automatic/Manual), Drivetrain (2WD/4WD), Suspension (Front/Rear), Steering System, Braking System (Front/Rear), Chassis and Frame, Body Panels and Plastics, Cooling System, Lubrication System, Exhaust System Electrical System Details: Wiring diagrams, charging system (stator, rectifier/regulator, battery), starting system (starter motor, solenoid), lighting system, ignition system components, fuses, relays, indicators, and troubleshooting for electrical faults. Drivetrain And Suspension: Front and rear differential service, CV joint and boot inspection/replacement, driveshaft maintenance, wheel bearing service, suspension component (shocks, A-arms, bushings) inspection and replacement, steering knuckle and linkage service. Procedures Included Maintenance And Repair: Routine Maintenance, Troubleshooting, Diagnostics, Repair Procedures, Overhaul, Rebuild, Component Replacement, Adjustments (e.g., valve clearance, carburetor), Electrical System Diagnosis, Fuel System Servicing, Transmission Service, Suspension and Steering Alignment, Brake Service, Cooling System Flushing, Lubrication Schedule and Specifications Troubleshooting Guides: Detailed troubleshooting sections covering common issues like no-start conditions, poor performance, electrical faults, suspension problems, and brake issues. Includes diagnostic flowcharts and specific tests. Technical Depth Diagnostic And Repair Level: Comprehensive. Covers everything from basic maintenance checks to in-depth troubleshooting, diagnostics, and complete component rebuilds. Suitable for DIY enthusiasts and professional technicians. Engine Rebuild Details: Includes complete engine disassembly and reassembly procedures, piston and cylinder specifications, valve adjustment (clearance checking and shimming), camshaft timing, crankshaft and connecting rod inspection, and torque specifications for all internal engine components. Component Breakdowns: Includes detailed component breakdowns and exploded views of all major assemblies, with part numbers and identification. Essential for ordering parts and understanding assembly sequences. 📊 Manual Specifications File Format Supported Formats: PDF, ZIP, RAR, EXE (for viewing/unzipping) Zoomable Illustrations: Yes, PDF format allows for zooming into detailed illustrations and exploded views. Print Quality Printability: Printable on any computer and printer. High-quality illustrations and diagrams. Searchable Text: Likely searchable text within the PDF for quick information retrieval. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve Displacement:...
Introducing the KingQuad 400, a versatile mid-size utility ATV available for model years 2008, 2009, and 2010. Renowned for its robust mechanicals and user-friendly operation, the KingQuad 400 offers a compelling blend of capability and reliability, making it a strong contender in its segment. It is engineered to excel in recreational riding, light to moderate work, and trail exploration, appealing to a broad range of riders. Key features include the choice between a smooth automatic transmission or a more engaging manual gearbox, along with selectable 2WD/4WD capabilities, ensuring adaptability to various terrains and preferences. The legacy of producing durable and capable machines is evident in the KingQuad 400's design, offering a balanced performance that prioritizes rider experience and longevity.
This comprehensive 518-page repair service manual provides in-depth guidance for owners, mechanics, and technicians alike. It covers all essential aspects of the KingQuad 400, including routine maintenance, detailed troubleshooting, diagnostics, and complete repair procedures for all major systems. From engine mechanicals and fuel systems to electrical components, drivetrain, suspension, and braking, this manual offers a thorough resource for maintaining optimal performance and addressing any potential issues. With detailed component breakdowns, exploded views, and clear instructions, it empowers users to perform everything from basic upkeep to complex overhauls, ensuring the longevity and reliability of their ATV.
VIN decoding information not explicitly provided in product description, but model codes offer variant identification.
👋 Introduction
Market Position
Segment Positioning:
Mid-size utility ATV, positioned as a versatile and reliable option for recreational riding, light to moderate work, and trail use. Competes with similar offerings from Yamaha (Grizzly 350/450), Polaris (Sportsman 400/500), and Can-Am (Outlander 400).
Target Audience:
DIY owners, ATV enthusiasts, mechanics, and workshops looking for a reliable resource to maintain, repair, and service their Suzuki KingQuad 400.
Competitive Analysis
Key Competitive Advantages:
Suzuki's reputation for robust mechanicals, user-friendly operation, availability of both automatic and manual transmissions, and strong 4WD capabilities. The manual transmission option caters to riders seeking more engagement and control.
Key Features
Distinguishing Features:
Choice of automatic or manual transmission, 2WD/4WD options, capable engine for its class, comfortable ergonomics, and reliable Suzuki build quality. The manual offers a more engaging rider experience.
Repair Service Manual / Workshop Manual / Factory Manual / Service Guide
Language
Primary Language:
English (Implied by content and target market)
Format
Delivery Format:
PDF Download (may be zipped: .zip, .rar, or .exe)
📖 Manual Coverage
Systems Covered
Major Systems:
Engine Mechanical, Fuel System (Carburetor/EFI depending on variant), Ignition System, Electrical System, Transmission (Automatic/Manual), Drivetrain (2WD/4WD), Suspension (Front/Rear), Steering System, Braking System (Front/Rear), Chassis and Frame, Body Panels and Plastics, Cooling System, Lubrication System, Exhaust System
Electrical System Details:
Wiring diagrams, charging system (stator, rectifier/regulator, battery), starting system (starter motor, solenoid), lighting system, ignition system components, fuses, relays, indicators, and troubleshooting for electrical faults.
Drivetrain And Suspension:
Front and rear differential service, CV joint and boot inspection/replacement, driveshaft maintenance, wheel bearing service, suspension component (shocks, A-arms, bushings) inspection and replacement, steering knuckle and linkage service.
Procedures Included
Maintenance And Repair:
Routine Maintenance, Troubleshooting, Diagnostics, Repair Procedures, Overhaul, Rebuild, Component Replacement, Adjustments (e.g., valve clearance, carburetor), Electrical System Diagnosis, Fuel System Servicing, Transmission Service, Suspension and Steering Alignment, Brake Service, Cooling System Flushing, Lubrication Schedule and Specifications
Troubleshooting Guides:
Detailed troubleshooting sections covering common issues like no-start conditions, poor performance, electrical faults, suspension problems, and brake issues. Includes diagnostic flowcharts and specific tests.
Technical Depth
Diagnostic And Repair Level:
Comprehensive. Covers everything from basic maintenance checks to in-depth troubleshooting, diagnostics, and complete component rebuilds. Suitable for DIY enthusiasts and professional technicians.
Engine Rebuild Details:
Includes complete engine disassembly and reassembly procedures, piston and cylinder specifications, valve adjustment (clearance checking and shimming), camshaft timing, crankshaft and connecting rod inspection, and torque specifications for all internal engine components.
Component Breakdowns:
Includes detailed component breakdowns and exploded views of all major assemblies, with part numbers and identification. Essential for ordering parts and understanding assembly sequences.
📊 Manual Specifications
File Format
Supported Formats:
PDF, ZIP, RAR, EXE (for viewing/unzipping)
Zoomable Illustrations:
Yes, PDF format allows for zooming into detailed illustrations and exploded views.
Print Quality
Printability:
Printable on any computer and printer. High-quality illustrations and diagrams.
Searchable Text:
Likely searchable text within the PDF for quick information retrieval.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
376cc (approx.)
Bore X Stroke:
Not explicitly stated, but typical for this class. Manual will provide precise figures.
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 25-27 HP (estimated for the class, manual will detail exact figures and power curves)
Torque:
Not explicitly stated, manual will detail specific torque output and curve.
Fuel System
Fuel Delivery:
Carbureted (likely Mikuni 34mm CV for many variants, manual will confirm specific model fuel systems)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approx. 3.8 US gal (14.5 L) (manual will specify exact capacity)
Engine Type
Bore X Stroke Typical:
Approx. 82 mm x 71.5 mm (typical for this engine, manual will confirm exact figures).
🔧 Transmission
Standard
Transmission Type Standard:
Automatic (V-belt type with engine braking)
Optional
Transmission Type Optional:
5-speed Manual with Reverse
Features
Drive Modes:
2WD/4WD selectable
Gear Ratios:
Manual will provide detailed gear ratios for both low and high range, and reverse.
Clutch Type:
Wet, multi-plate (for manual transmission)
📐 Dimensions
Exterior
Overall Length:
Approx. 79.3 in (2015 mm) (manual will provide exact figures)
Overall Width:
Approx. 45.5 in (1155 mm) (manual will provide exact figures)
Overall Height:
Approx. 46.5 in (1180 mm) (manual will provide exact figures)
Weights
Dry Weight:
Approx. 573 lbs (260 kg) for 4WD models (manual will detail specific weights for each variant)
Curb Weight:
Not explicitly stated, manual will provide curb weight including all necessary fluids.
Towing Capacity:
650 kg (1433 lbs) (typical for the class, manual will confirm exact figure)
Front Rack Capacity:
Not specified, manual will list capacity.
Rear Rack Capacity:
200 kg (440 lbs) (typical for the class, manual will confirm exact figure)
🛡️ Safety Features
Ratings
Safety Certifications:
Not applicable in the same way as passenger vehicles; adheres to relevant ATV safety standards.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Manual will detail front/rear caliper design and rotor specifications.
Parking Brake:
Yes, typically hand-operated or foot-operated lever mechanism.
Passive Features
Lighting:
Dual halogen headlights, brake light, taillight. Manual will cover bulb types and electrical diagrams.
Throttle Limiter:
Not a standard feature, but can be installed for novice riders. Manual will not cover this.
💡 Technology Features
Infotainment
Display Features:
Basic LCD multi-function display showing odometer, tripmeter, fuel gauge, clock, 2WD/4WD indicator, high/low gear indicator, and neutral/reverse indicators. Manual will explain all functions.
Driver Assistance
Traction Control:
N/A (No electronic traction control systems typical for this model year and class).
Connectivity
Charging Ports:
May include a 12V accessory outlet for charging devices. Manual will show location and fusing.
🔧 Maintenance
Service Intervals
Initial Service Interval:
Typically around 60-100 hours or 6-12 months for first service (oil change, filter check). Manual will provide detailed schedule.
Engine Oil Change Interval:
Every 100 hours or 12 months. Manual will specify oil type and capacity.
Air Filter Cleaning:
Recommended every 20-40 hours or as needed in dusty conditions. Manual will detail cleaning and oiling procedure.
Spark Plug Replacement:
Typically every 12 months or 100 hours. Manual will specify correct spark plug type and gap (e.g., NGK CR8E or equivalent).
Fluid Specifications
Engine Oil Type:
Suzuki recommends SAE 10W-40 API SG or higher. Manual will list exact specification and viscosity grades for different temperatures.
Engine Oil Capacity:
Approx. 2.2 US qt (2.1 L) with filter change. Manual will confirm exact capacity.
Coolant Type:
Permanent type antifreeze coolant (50% solution with distilled water). Manual will specify Suzuki coolant or equivalent and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify exact type.
Gear Oil Type Rear Differential:
API GL-5 SAE 80W-90 gear oil. Manual will confirm specific type and capacity.
Known Issues
Common Problems:
Occasional carburetor gumming if not run regularly, potential wear on suspension bushings, battery maintenance is crucial for starting reliability. Manual will provide troubleshooting for these and more.
Maintenance Tips:
Regularly clean air filter, keep battery charged, use fuel stabilizer if stored for extended periods, and perform visual inspections for leaks or damage. Manual details these comprehensively.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long and respected history in the ATV market, known for developing durable and capable machines like the original QuadRunner series. The KingQuad line built upon this legacy.
Model Evolution
King Quad Lineage:
The KingQuad 400 models represent an evolution of Suzuki's mid-size ATV offerings, bridging the gap between smaller utility ATVs and their larger KingQuad 700/750cc counterparts. The 400 series provided a more accessible and fuel-efficient option.
Production
Manufacturing Location:
Likely manufactured in Japan or other Suzuki global production facilities. Manual may contain production date codes.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific industry awards for this particular model are not readily available in the provided product description. However, Suzuki's KingQuad line has generally received positive reviews for durability and capability.
Ratings
Customer Satisfaction Index:
Not provided in product description, but Suzuki ATVs are generally well-regarded for their reliability.