This manual covers the Suzuki King Quad 500 All-Terrain Vehicle (ATV), model code LT-A500, for production years 2009 through 2016, including trim levels X, P, and Z. Renowned for its robust build, powerful performance, and exceptional handling, the King Quad 500 is a highly capable machine designed for demanding terrain and various utility tasks. Its engineering quality and reliability have established it as a benchmark in the utility ATV segment, offering a compelling combination of power and control through its liquid-cooled, 4-stroke SOHC engine and advanced driveline systems. This comprehensive 834-page original factory service manual provides essential repair, service, and technical information for owners, mechanics, and technicians. It details routine maintenance, troubleshooting, and complete component overhauls for all major systems, including the engine, driveline, suspension, brakes, transmission, steering, electrical, and fuel systems. With step-by-step procedures, diagnostic guidance, and crucial technical specifications such as torque values and clearances, this manual ensures the proper upkeep and repair of your Suzuki King Quad 500, covering all models from 2009 to 2016. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad 500 Model Code: LT-A500 Production Years Covered: 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016 Trim Levels Covered: X, P, Z (likely indicating specific feature packages or regional variations) Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Target Audience: Suzuki King Quad 500 owners, DIY mechanics, repair shops Competitive Analysis Value Proposition: Provides comprehensive factory-level information at a fraction of the cost of professional shop labor, including crucial updates for later model years often missing in other manuals. Key Features Completeness Guarantee: Guaranteed to cover all 2009-2016 King Quad 500 LT-A models Download Accessibility: Immediate PDF download for viewing on multiple devices (PC, Mac, tablet, smartphone) 📋 Manual Details Coverage Areas Manual Coverage Years: 2009-2016 Supplemental Coverage: Includes supplements for model years 2010 through 2016, ensuring coverage beyond base year Page Count Total Pages: 834 Manual Type Manual Classification: Original Factory Service Manual Manual Purpose: Repair, Service, and Technical Information Language Language: English (implied by product description) Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, maintenance, specifications Driveline Axle: Front and rear driveline, CV joints, driveshafts, differential maintenance and repair Suspension: Front and rear suspension systems, shocks, A-arms, bushings, geometry adjustments Brakes: Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotor maintenance and bleeding procedures Transmission Transaxle: Automatic transmission service, fluid changes, component inspection, repair procedures Steering: Steering column, tie rods, steering rack maintenance and adjustment Body Accessories: Body panels, plastics, lighting, seating, storage, and accessory installation Electrical Wiring: Comprehensive electrical system diagrams, component testing, troubleshooting, wiring harness repair Fuel System: Fuel injection system, fuel pump, injectors, fuel filter service Cooling System: Radiator, fan, thermostat, coolant maintenance and replacement Exhaust System: Muffler, exhaust pipes, catalytic converter inspection and service Wheels Tires: Tire pressure, wheel torque specifications, tire replacement Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, inspections Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and complex issues Component Overhaul: Complete disassembly, inspection, repair, and reassembly of major components Adjustment Calibration: Carburetor (if applicable), throttle cable, clutch adjustments Assembly Disassembly: Detailed instructions with exploded views for component removal and installation Electrical Diagnostics: Testing circuits, diagnosing electrical faults using multimeters and schematics Technical Depth Depth Level: Comprehensive (covers basic maintenance to complete engine and transmission rebuilds) Visual Aids: Includes exploded views for clear visual guidance Diagnostic Codes: Likely includes diagnostic trouble code (DTC) information if applicable to the model's EFI system Torque Specifications: Detailed torque values for critical fasteners Clearances Tolerances: Specific measurements for component clearances and wear tolerances 📊 Manual Specifications File Format PDF Features: Searchable text for quick information retrieval Print Quality Print Usability: Printable pages for on-site reference Binding Type Binding Flexibility: Suitable for binding in a 3-ring binder Paper Type Paper Durability Suggestion: Ideal for printing on durable paper for workshop use ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-Twin (typical for King Quad 500) Engine Displacement: Approximately 495cc (typical for King Quad 500, exact figure confirmed within manual) Cooling System: Liquid-cooled Performance Horsepower: Not specified in product info, but detailed within the manual (typically in the 30-35 HP range) Torque: Not specified in product info, but detailed within the manual Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System Ignition Type: Electronic ignition (CDI or ECU controlled) Lubrication Oil Type Capacity: Specified within the manual, likely a specific grade of synthetic or mineral oil Compression Ratio Compression Ratio: Detailed within the manual 🔧 Transmission Standard Transmission Type: Automatic Transmission (CVT - Continuously Variable Transmission) Features Gear Selection: High, Low, Neutral, Reverse, Park Drive System: Shaft-driven, 2WD/4WD selectable, with differential lock (likely based on model variants) Fluid Requirements Transmission Fluid Type: Specified within the manual, typically a specific CVT fluid 📐 Dimensions Exterior Overall Length: Not specified in product...