Suzuki King Quad LTF300 1999-2004 Workshop Service Manual
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The Suzuki King Quad LT-F300, including the LT-F300F 4x4 variant, represents a robust and dependable utility ATV produced between 1999 and 2004. Known for Suzuki's commitment to reliable powertrains, this model offers a strong balance of capability and affordability, making it suitable for a range of tasks from farm work and trail riding to general utility duties. Its 297cc liquid-cooled engine, coupled with a versatile automatic CVT transmission featuring high and low ranges, provides the power and traction needed for demanding conditions. The King Quad LT-F300 is recognized for its sturdy construction and practical design, positioning it as a capable competitor in the entry-level to mid-range utility ATV market. This comprehensive workshop service and repair manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the Suzuki King Quad LT-F300 models from 1999 through 2004. Covering a vast array of systems, the manual provides detailed instructions for engine overhauls, fuel system maintenance, transmission servicing, drivetrain and 4x4 system repairs, suspension and steering adjustments, brake system service, and electrical system diagnostics, including comprehensive wiring diagrams. It also includes routine maintenance procedures, troubleshooting guides for common issues, disassembly and assembly instructions, and critical torque specifications, ensuring that all aspects of the vehicle can be addressed effectively and accurately. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad LT-F300 Model Variant: LT-F300F (4x4) Codes Chassis Code: Likely LTF300F for 4x4 models, specific variant codes may exist within the manual. Engine Code: Likely J216 or similar designation for the 297cc engine. 👋 Introduction Market Position Segment: Entry-level to mid-range utility ATV segment. Competitive Analysis Competitors: Honda FourTrax 300/350, Yamaha Big Bear 350/400, Kawasaki Bayou 300/400. Key Features Reliability: Known for Suzuki's reputation for robust and dependable powertrains. Versatility: Suitable for farm work, recreational trail riding, and light utility tasks. Value Proposition: Offered a strong balance of capability and affordability during its production run. 📋 Manual Details Coverage Areas Covered Years: 1999, 2000, 2001, 2002, 2003, 2004 Page Count Page Count: 384 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, troubleshooting, diagnostics, internal components (pistons, rings, valves, crankshaft, camshaft), lubrication system, cooling system. Fuel System: Carburetor disassembly, cleaning, adjustment, fuel pump, fuel lines, fuel tank. Transmission: Automatic transmission (CVT) operation, disassembly, assembly, troubleshooting, lubrication, clutches, belts. Drivetrain: 4x4 system operation, front differential, rear differential, drive shafts, universal joints, axle boots. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering knuckles, alignment specifications. Brakes: Hydraulic brake system, master cylinder, brake calipers, brake pads, brake discs, brake lines, bleeding procedures, parking brake. Electrical System: Ignition system, starter motor, charging system (stator, regulator/rectifier), battery, lighting system, wiring diagrams, fuses, switches, sensors. Steering: Steering column, tie rods, ball joints, steering gear. Body And Frame: Frame inspection, body panels, fenders, racks, seats, handlebars. Cooling System: Radiator, fan, coolant types, thermostat, hoses. Exhaust System: Muffler, exhaust pipe, heat shields. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, spark plug replacement, chain adjustment, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts. Repair: Step-by-step repair instructions for all major and minor components and systems. Disassembly Assembly: Detailed guides for taking apart and putting back together the ATV and its components. Wiring Diagrams: Comprehensive electrical schematics for easy identification of components and circuits. Torque Specifications: Precise torque values for all fasteners to ensure proper assembly and prevent damage. Technical Depth Depth: Comprehensive coverage from basic maintenance to advanced engine and transmission rebuilds, suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, enabling clear printing of all text and diagrams. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Searchability Searchability: Likely searchable text within the PDF for quick access to information. Usability Usability: Instant download provides immediate access to repair information without shipping delays. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve Displacement: 297 cc (18.1 cu. in.) Bore X Stroke: 72.0 mm x 73.2 mm (2.83 in x 2.88 in) Compression Ratio: Approximately 9.2:1 Performance Horsepower Estimated: Around 19-20 HP (exact figures may vary by year/region and are often not officially published for ATVs). Torque Estimated: Around 17-18 lb-ft (exact figures may vary). Fuel System Carburetor: Mikuni BSR32, single downdraft Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid-cooled Starting System Starting System: Electric start 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Select: 2WD/4WD selector, possibly with differential lock (check manual for specifics). Features Gear Reduction: High and Low range gears, Reverse Fluid Specifications Transmission Fluid Type: Suzuki recommends specific CVT fluid or API...
The Suzuki King Quad LT-F300, including the LT-F300F 4x4 variant, represents a robust and dependable utility ATV produced between 1999 and 2004. Known for Suzuki's commitment to reliable powertrains, this model offers a strong balance of capability and affordability, making it suitable for a range of tasks from farm work and trail riding to general utility duties. Its 297cc liquid-cooled engine, coupled with a versatile automatic CVT transmission featuring high and low ranges, provides the power and traction needed for demanding conditions. The King Quad LT-F300 is recognized for its sturdy construction and practical design, positioning it as a capable competitor in the entry-level to mid-range utility ATV market.
This comprehensive workshop service and repair manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the Suzuki King Quad LT-F300 models from 1999 through 2004. Covering a vast array of systems, the manual provides detailed instructions for engine overhauls, fuel system maintenance, transmission servicing, drivetrain and 4x4 system repairs, suspension and steering adjustments, brake system service, and electrical system diagnostics, including comprehensive wiring diagrams. It also includes routine maintenance procedures, troubleshooting guides for common issues, disassembly and assembly instructions, and critical torque specifications, ensuring that all aspects of the vehicle can be addressed effectively and accurately.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad LT-F300
Model Variant:
LT-F300F (4x4)
Codes
Chassis Code:
Likely LTF300F for 4x4 models, specific variant codes may exist within the manual.
Engine Code:
Likely J216 or similar designation for the 297cc engine.
👋 Introduction
Market Position
Segment:
Entry-level to mid-range utility ATV segment.
Competitive Analysis
Competitors:
Honda FourTrax 300/350, Yamaha Big Bear 350/400, Kawasaki Bayou 300/400.
Key Features
Reliability:
Known for Suzuki's reputation for robust and dependable powertrains.
Versatility:
Suitable for farm work, recreational trail riding, and light utility tasks.
Value Proposition:
Offered a strong balance of capability and affordability during its production run.
Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts.
Repair:
Step-by-step repair instructions for all major and minor components and systems.
Disassembly Assembly:
Detailed guides for taking apart and putting back together the ATV and its components.
Wiring Diagrams:
Comprehensive electrical schematics for easy identification of components and circuits.
Torque Specifications:
Precise torque values for all fasteners to ensure proper assembly and prevent damage.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to advanced engine and transmission rebuilds, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, enabling clear printing of all text and diagrams.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Searchability
Searchability:
Likely searchable text within the PDF for quick access to information.
Usability
Usability:
Instant download provides immediate access to repair information without shipping delays.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve
Displacement:
297 cc (18.1 cu. in.)
Bore X Stroke:
72.0 mm x 73.2 mm (2.83 in x 2.88 in)
Compression Ratio:
Approximately 9.2:1
Performance
Horsepower Estimated:
Around 19-20 HP (exact figures may vary by year/region and are often not officially published for ATVs).
N/A (Basic utility ATV, no infotainment system typically included).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems).
Connectivity
Connectivity Features:
N/A (No connectivity features).
Instrumentation
Instrument Panel:
Basic digital/analog cluster with speedometer, odometer, trip meter, 4WD indicator, neutral, reverse, oil pressure, and high-beam indicators.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months (check manual for exact recommendation).
Spark Plug Replacement:
As per manual recommendations, typically around 200-300 hours or annually.
Air Filter Cleaning:
Frequent checks and cleaning/replacement recommended, especially in dusty conditions (refer to manual).
Cvt Belt Inspection:
Regular inspection for wear and damage recommended, replacement based on condition or mileage.
Fluid Specifications
Engine Oil Type:
Suzuki recommends SAE 10W-40 API SE, SF or SG, SJ-grade oil (check manual for specific viscosity and API rating).
Engine Oil Capacity:
Approximately 2.1 L (2.2 US qt) with filter change (verify in manual).
Coolant Type:
Suzuki recommends a 50/50 mixture of permanent antifreeze and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for exact specification).
Known Issues
Carburetor Clogging:
Can occur due to stale fuel or debris, requiring cleaning and proper fuel storage.
Cvt Belt Wear:
Normal wear item, replacement is common maintenance.
Axle Boot Tears:
Common in off-road use, requires timely replacement to prevent CV joint damage.
Electrical Connection Corrosion:
Can happen in wet environments; inspection and cleaning are recommended.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation renowned for its motorcycles, automobiles, and ATVs.
Model Evolution
Lineage:
The King Quad line has a history of robust utility ATVs. The LT-F300 served as a popular and capable model in its class, paving the way for later, more powerful King Quad iterations.
Production
Production Period:
1999-2004
Manufacturing Location:
Likely manufactured in Japan or at Suzuki's overseas production facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific widely publicized industry awards are typically associated with this particular model year, but it was generally well-regarded for its performance and value within its class.
Ratings
Consumer Ratings:
Positive consumer reviews often highlighted its reliability, ease of use, and capability for utility tasks.
Certifications
Manufacturing Standards:
Produced to Suzuki's internal quality standards and relevant industry regulations for ATVs.