This manual covers the 1996 Quadsport, a popular entry-level youth ATV designed for recreational off-roading and trail riding. Known for a reputation for reliable and robust construction, this model features an automatic Continuously Variable Transmission (CVT) for simplified operation, making it an excellent choice for young riders. Its durable build and manageable power output have made it a consistent performer in its class, competing with other youth ATVs from major manufacturers. This comprehensive service repair manual provides detailed instructions for complete service and repair of the Quadsport. It covers all essential areas, including engine mechanicals, fuel and ignition systems, transmission, drivetrain, suspension, brakes, and the electrical system. The manual also includes preventative maintenance schedules, troubleshooting guides, diagnostic procedures, and information on disassembly and reassembly, ensuring owners and technicians can effectively maintain and repair the vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: LT80T Quadsport Year: 1996 Product Type: Service Repair Manual Codes Model Code: LT80T 👋 Introduction Market Position Positioning: Entry-level youth ATV designed for recreational off-roading and trail riding Competitive Analysis Competitors: Competed with similar-sized ATVs from brands like Yamaha (Badger 80), Kawasaki (Bayou 80), Honda (FourTrax 70/80 class) Key Features Youth Focus: Designed with young riders in mind, offering ease of use and manageable power Automatic Transmission: Continuously Variable Transmission (CVT) simplifies operation Durability: Known for Suzuki's reputation for reliable and robust construction 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: Over 300 Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of engine components Fuel System: Carburetor service, fuel tank and line maintenance, fuel filter replacement Ignition System: Spark plug service, CDI unit testing, ignition coil inspection Transmission: Automatic transmission (CVT) service, belt inspection, clutch maintenance Drivetrain: Chain and sprocket inspection and adjustment, rear axle service Suspension: Front and rear suspension component inspection, shock absorber service, steering linkage maintenance Brakes: Drum brake service, brake cable adjustment and replacement, wheel cylinder inspection Electrical System: Battery service, lighting system, wiring diagrams, starter motor and generator maintenance Cooling System: Air-cooled engine (no coolant, focus on cooling fins and airflow) Frame And Bodywork: Chassis inspection, seat and plastic panel removal/installation, handlebar maintenance Procedures Included Preventative Maintenance: Oil change, filter replacement, spark plug check, chain lubrication, brake adjustment, tire pressure Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues Repair Procedures: Detailed instructions for component replacement and repair Disassembly Reassembly: Comprehensive guides for taking apart and putting back together the ATV Electrical Diagnostics: Wiring diagrams, testing procedures for electrical components Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls Diagnostics: Advanced diagnostic procedures for identifying and resolving mechanical and electrical faults Special Tools: Lists and specifications for specialized tools required for certain procedures 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable for quick information retrieval Print Quality Quality: High-resolution scans for clear diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, air-cooled Displacement: 72cc (4.39 cubic inches) Bore X Stroke: 43.0 mm x 50.0 mm Compression Ratio: 6.2:1 Carburetor Model: Mikuni VM17SC Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK BR8ES Performance Horsepower: Approximately 7-8 HP (estimate) Torque: Not officially specified, but typically low for this class Fuel System Fuel Type: Unleaded gasoline Fuel Mixture: 50:1 (Gasoline:Two-stroke oil) Fuel Tank Capacity: 2.4 L (0.63 US gal) Oil Type: API TC or JASO FD certified two-stroke engine oil 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Shaft drive (rear wheel) Clutch: Centrifugal clutch Features Gear Selection: Forward, Neutral, Reverse (FN/R shifter) 📐 Dimensions Exterior Overall Length: 1,455 mm (57.3 in) Overall Width: 915 mm (36.0 in) Overall Height: 900 mm (35.4 in) Wheelbase: 970 mm (38.2 in) Ground Clearance: 100 mm (3.9 in) Weights Dry Weight: 91 kg (200.6 lbs) Gross Vehicle Weight Rating Gvwr: Not specified, but user weight limits apply 🛡️ Safety Features Ratings Crash Test Results: Not applicable to ATVs in the same way as cars. Active Features Throttle Limiter: Adjustable thumb throttle for parental control Parking Brake: Lever-actuated parking brake Passive Features Full Floorboards: Provides foot protection Handlebar Guards: Standard on some models, protects hands Red Flags: Often included or recommended for visibility 💡 Technology Features Infotainment Infotainment System: None (basic ATV design) Driver Assistance Driver Assistance Features: None (basic ATV design) Connectivity Connectivity Features: None (basic ATV design) 🔧 Maintenance Service Intervals Engine Oil Change: Every 10-15 hours of use or annually Spark Plug Check: Every 10-15 hours of use Air Filter Cleaning: Every 10-15 hours of use, or more frequently in dusty conditions Chain Lubrication Adjustment: Every 10 hours of use Brake Adjustment:...