Suzuki LTF250 LT4WD LTF4WDX QUAD RUNNER 250 KING QUAD 280 Service Repair Workshop Manual 1987-1998
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๐ท๏ธ Basic Information Identification Make: Suzuki Model: QuadRunner 250 / KingQuad 280 Product Name: Suzuki LTF250 LT4WD LTF4WDX QUAD RUNNER 250 KING QUAD 280 Service Repair Workshop Manual 1987-1998 PDF Download Generation Model Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Codes Chassis Codes: LTF250, LT-F250, LTF4WD, LT-F4WD, LTF4WDX, LT-F4WDX ๐ Introduction Market Position Target Audience: Suzuki QuadRunner/KingQuad owners, DIY mechanics, independent repair shops Value Proposition: Saves money on repairs by enabling DIY maintenance and troubleshooting Competitive Analysis Uniqueness: Model-specific, factory-level detail unlike generic guides Key Features Delivery: Instant Download, No Shipping Costs Payment Methods: Major Credit/Debit Cards, PayPal Completeness Claim: The only service repair workshop manual you will ever need ๐ Manual Details Coverage Areas All Models Covered: Yes, including LTF250, LT4WD, LTF4WDX variants Repair Scope: A-Z comprehensive repairs Page Count Estimated Page Count: High (factory detailed, specific number not provided but implied extensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, internal components Transmission: Gearbox, clutch, drive system maintenance and repair Drivetrain: 4WD system operation, maintenance, and repair Electrical: Wiring schematics, ignition system, lighting, charging system, starter Suspension: Front and rear suspension system inspection, repair, and adjustment Brakes: Brake system maintenance, hydraulic components, bleeding procedures Fuel System: Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines Cooling System: Radiator, hoses, fan maintenance (if applicable, check specific models) Chassis And Frame: Frame inspection, component mounting, general chassis maintenance Bodywork And Plastics: Panel removal, installation, and cosmetic repairs Exhaust System: Muffler, exhaust pipe inspection and replacement Wheels And Tires: Tire pressure, wheel bearing checks, lug nut torque specifications Procedures Included Maintenance: Routine service, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting common problems, fault finding procedures Repair: Step-by-step instructions for all mechanical and electrical repairs Overhaul: Complete engine, transmission, and differential overhaul procedures Assembly Disassembly: Detailed procedures for removing and installing all major components Specifications: Tightening torques, clearances, fluid capacities, settings Steering: Steering column, tie rods, wheel alignment checks and adjustments Technical Depth Depth: Factory highly detailed, technician-level information Content Quality: Vehicle/model specific, not generic Illustrations: Diagrams and illustrations included for clarity Wiring Diagrams: Comprehensive wiring schematics provided ๐ Manual Specifications File Format Format: PDF Printability: All pages printable, ability to enlarge images for printing Searchability: Likely text-searchable within PDF (standard for quality manuals) Compatibility Devices: PC, Tablet, Mac Print Quality Quality: High quality, factory documentation Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Compatibility Operating Systems: Windows (XP, ME, 98, NT, 2000, Vista 32/64, 7), Mac Compatible Requirements Software Requirements: Adobe PDF Reader โ๏ธ Engine Specifications Primary Engine Type: 4-stroke, SOHC, Forced Air Cooled Displacement: Typically 246cc to 280cc depending on specific model variant Bore X Stroke: Specifics will be detailed in the manual (e.g., 69.0 mm x 64.2 mm for 246cc) Performance Horsepower: Details to be found in manual, generally in the 15-20 HP range Torque: Details to be found in manual Fuel System Carburetor: Mikuni VM series (e.g., VM26SS), detailed tuning and cleaning instructions included Fuel Capacity: Refer to manual for specific model, typically around 2.5 - 3.0 gallons Ignition System: CDI (Capacitor Discharge Ignition) Lubrication System: Forced lubrication (wet sump) ๐ง Transmission Standard Type: 5-speed manual with automatic clutch and Reverse Optional Optional Types: N/A (This was the standard configuration for these models) Features Clutch: Automatic, cable-operated Drive Select: 2WD/4WD selectable operation Fluid Specifications Transmission Oil Type: Suzuki recommends specific gear oil or SAE 80W API GL-4 (confirm with manual for exact spec) ๐ Dimensions Exterior Overall Length: Varies by model, consult manual for exact dimensions Overall Width: Varies by model, consult manual for exact dimensions Overall Height: Varies by model, consult manual for exact dimensions Weights Dry Weight: Approximately 220-240 kg (485-530 lbs), exact figures in manual Curb Weight: Refer to manual for specific model Weight Capacity: Front/Rear Rack Load Capacity specified in manual ๐ก๏ธ Safety Features Ratings Atv Safety Standards: Covered by manual in terms of proper maintenance for safe operation Active Features Braking System: Front disc brakes, rear drum brake (or dual discs on some later models), details in manual Lighting: Headlights, taillight, brake light (wiring schematics in manual) Passive Features Frame Construction: Steel tubular frame for ruggedness ๐ก Technology Features Infotainment Features: N/A (Basic utility ATV focused on performance and durability) Driver Assistance Features: N/A (Focus on mechanical systems, not electronic driver aids) Connectivity Features: N/A ๐ง Maintenance Service Intervals Oil Change Engine: Recommended every 1000 km or 6 months (specific interval detailed in manual) Air Filter Cleaning: Frequent checks and cleaning, especially in dusty conditions, detailed in manual Spark Plug Replacement: Recommended at specified intervals (e.g., 6000 km or annually), detailed in manual Valve Adjustment: Periodic checks and adjustments as per manual recommendations Fluid Specifications...
Steering column, tie rods, wheel alignment checks and adjustments
Technical Depth
Depth:
Factory highly detailed, technician-level information
Content Quality:
Vehicle/model specific, not generic
Illustrations:
Diagrams and illustrations included for clarity
Wiring Diagrams:
Comprehensive wiring schematics provided
๐ Manual Specifications
File Format
Format:
PDF
Printability:
All pages printable, ability to enlarge images for printing
Searchability:
Likely text-searchable within PDF (standard for quality manuals)
Compatibility Devices:
PC, Tablet, Mac
Print Quality
Quality:
High quality, factory documentation
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Operating Systems:
Windows (XP, ME, 98, NT, 2000, Vista 32/64, 7), Mac Compatible
Requirements
Software Requirements:
Adobe PDF Reader
โ๏ธ Engine Specifications
Primary Engine
Type:
4-stroke, SOHC, Forced Air Cooled
Displacement:
Typically 246cc to 280cc depending on specific model variant
Bore X Stroke:
Specifics will be detailed in the manual (e.g., 69.0 mm x 64.2 mm for 246cc)
Performance
Horsepower:
Details to be found in manual, generally in the 15-20 HP range
Torque:
Details to be found in manual
Fuel System
Carburetor:
Mikuni VM series (e.g., VM26SS), detailed tuning and cleaning instructions included
Fuel Capacity:
Refer to manual for specific model, typically around 2.5 - 3.0 gallons
Ignition
System:
CDI (Capacitor Discharge Ignition)
Lubrication
System:
Forced lubrication (wet sump)
๐ง Transmission
Standard
Type:
5-speed manual with automatic clutch and Reverse
Optional
Optional Types:
N/A (This was the standard configuration for these models)
Features
Clutch:
Automatic, cable-operated
Drive Select:
2WD/4WD selectable operation
Fluid Specifications
Transmission Oil Type:
Suzuki recommends specific gear oil or SAE 80W API GL-4 (confirm with manual for exact spec)
๐ Dimensions
Exterior
Overall Length:
Varies by model, consult manual for exact dimensions
Overall Width:
Varies by model, consult manual for exact dimensions
Overall Height:
Varies by model, consult manual for exact dimensions
Weights
Dry Weight:
Approximately 220-240 kg (485-530 lbs), exact figures in manual
Curb Weight:
Refer to manual for specific model
Weight Capacity:
Front/Rear Rack Load Capacity specified in manual
๐ก๏ธ Safety Features
Ratings
Atv Safety Standards:
Covered by manual in terms of proper maintenance for safe operation
Active Features
Braking System:
Front disc brakes, rear drum brake (or dual discs on some later models), details in manual
Lighting:
Headlights, taillight, brake light (wiring schematics in manual)
Passive Features
Frame Construction:
Steel tubular frame for ruggedness
๐ก Technology Features
Infotainment
Features:
N/A (Basic utility ATV focused on performance and durability)
Driver Assistance
Features:
N/A (Focus on mechanical systems, not electronic driver aids)
Connectivity
Features:
N/A
๐ง Maintenance
Service Intervals
Oil Change Engine:
Recommended every 1000 km or 6 months (specific interval detailed in manual)
Air Filter Cleaning:
Frequent checks and cleaning, especially in dusty conditions, detailed in manual
Spark Plug Replacement:
Recommended at specified intervals (e.g., 6000 km or annually), detailed in manual
Valve Adjustment:
Periodic checks and adjustments as per manual recommendations
Fluid Specifications
Engine Oil Type:
API SE, SF or SG class, SAE 10W-40 or 20W-50 (confirm exact spec in manual)
Engine Oil Capacity:
Refer to manual, typically around 1.5 - 1.8 liters
Brake Fluid Type:
DOT 3 or DOT 4, consult manual
Known Issues
Common Wear Items:
Carburetor issues (gumming, jet clogging), starter motor problems, wear on suspension components, drive shaft U-joints
Maintenance Tips:
Regular cleaning of air filter, proper carburetor adjustment, checking for vacuum leaks, and consistent lubrication are key
๐ Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, known for robust and reliable powersports vehicles
Model Evolution
Lineage:
Part of Suzuki's successful QuadRunner and later KingQuad lines, evolved from earlier models
Market Segment:
Utility ATV, popular for farm work, trail riding, and general recreational use
Production
Production Period:
1987-1998
Manufacturing Location:
Likely Japan or other Suzuki global manufacturing facilities
๐ Awards & Recognition
Recognitions
Atv Industry Awards:
While specific awards for these model years might not be documented here, Suzuki ATVs of this era were generally well-regarded for their reliability and utility.