Suzuki LTF300 LT300X Y K1 K2 King Quad 1999-2002 Service Repair Shop Manual Download PDF
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🏷️ Basic Information Identification Make: Suzuki Model: King Quad Model Variant: LT-F300F / LT300E Common Model Codes: LTF300, LT300X Model Years Covered: 1999, 2000, 2001, 2002 Generation Generation Identifier: First Generation (LT-F300/LT300E platform) Codes Vin Model Year Codes: Y (2000), K1 (2001), K2 (2002) 👋 Introduction Market Position Atv Segment: Utility ATV Target User: Recreational riders, ranchers, hunters, and light-duty farm work. Competitive Analysis Key Competitors: Honda FourTrax, Yamaha Kodiak, Kawasaki Bayou/Prairie (during the same era). Key Features Distinctive Features: Suzuki's robust 290cc engine, shaft drive, independent front suspension, and rugged utility focus. Value Proposition Cost Saving Aspect: Enables DIY maintenance and repairs, significantly reducing labor costs. 📋 Manual Details Coverage Areas Primary Coverage: Suzuki LT-F300F, LT300E King Quad Secondary Coverage: Specific variants and chassis codes within the 1999-2002 model years. Page Count Estimated Page Count: Extensive (specific count not provided, but implied as comprehensive for a shop manual) Manual Type Manual Type: Service Repair Shop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, inspection, diagnosis, tuning, and repair (including top-end and bottom-end components). Fuel System: Carburetor assembly, adjustment, cleaning, fuel pump, fuel tank, fuel lines, and fuel filter. Cooling System: Radiator, fan, thermostat, coolant flow, and related hoses. Electrical System: Ignition system (CDI, spark plug, coil), starting system (starter motor, solenoid, battery), charging system (stator, regulator/rectifier), lighting, and wiring diagrams. Transmission: Automatic transmission (CVT), gear reduction box, clutch operation, and maintenance. Drivetrain: Front and rear driveshafts, differentials, drive axles, U-joints, and CV joints. Suspension: Front A-arm suspension, rear swingarm, shocks, springs, bushings, and alignment. Brakes: Hydraulic brake system, calipers, master cylinders, brake lines, pads, discs, and bleeding procedures. Steering: Steering column, tie rods, steering knuckles, and adjustments. Wheels And Tires: Tire pressure, inspection, and replacement guidance. Bodywork And Frame: Fender removal, plastic component maintenance, frame inspection, and mounting points. Lubrication: Grease points, oil change procedures, and fluid recommendations. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustments (if applicable to specific drivetrain configurations), and general inspections. Troubleshooting: Diagnostic charts and procedures for common and uncommon issues across all systems. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Disassembly And Assembly: Detailed breakdown and reassembly of engine, transmission, suspension, and driveline components. Wiring Diagrams: Comprehensive electrical schematics for easy diagnosis and repair of electrical faults. Torque Specifications: Essential torque values for critical fasteners throughout the vehicle. Technical Depth Depth: Professional Quality, In-depth Diagnostic Capability: Advanced diagnostics for engine performance, electrical systems, and drivetrain issues. Rebuild Capability: Suitable for full engine rebuilds, transmission overhauls, and component refurbishment. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text (standard for professional PDF manuals) Print Quality Print Quality: High Resolution (suitable for printing) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Device Compatibility: PC, MAC, Tablets, Smartphones ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, 4-valve (depending on specific sub-model, commonly 4-valve for LT-F300F) Engine Displacement: 280cc (approx.) Bore X Stroke: 72.0 mm x 68.6 mm (typical) Cooling Method: Liquid-cooled Compression Ratio: 9.2:1 (typical) Performance Horsepower Estimate: Approximately 20-23 HP (estimated, exact figures vary by source and specific tuning) Torque Estimate: Approximately 17-19 lb-ft (estimated) Fuel System Fuel Delivery: Mikuni BSR32 carburetor Fuel Type: Unleaded gasoline, 87 octane minimum Fuel Tank Capacity: 3.6 US gallons (13.5 L) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK CR7E or equivalent Spark Plug Gap: 0.7-0.8 mm (0.028-0.031 in) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with Hi/Lo range Drive System: Shaft Drive, 4WD with selectable 2WD Final Drive: Shaft Drive Features Clutch Type: Automatic centrifugal clutch Gear Reduction: 2-speed reducer (Hi/Lo) Fluid Capacity Transmission Oil Type: SAE 10W-40 API SE or SF classification (Specific Suzuki gearbox oil recommended) Transmission Oil Capacity: Approximately 1.2 Liters (1.3 US quarts) 📐 Dimensions Exterior Overall Length: 82.7 inches (2100 mm) Overall Width: 46.5 inches (1180 mm) Overall Height: 45.1 inches (1145 mm) Wheelbase: 50.6 inches (1285 mm) Ground Clearance: 7.9 inches (200 mm) Seat Height: 33.5 inches (850 mm) Weights Dry Weight: 573 lbs (260 kg) Curb Weight: Approximately 600 lbs (272 kg) with fluids Towing Capacity: 661 lbs (300 kg) Rack Capacity Front: 30 kg (66 lbs) Rack Capacity Rear: 70 kg (154 lbs) Wheels And Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheel Bolt Pattern: 4x110 mm (typical for Suzuki ATVs of this era) Tire Pressure Front: 3.6 psi (0.25 kgf/cm²) Tire Pressure Rear: 3.6 psi (0.25 kgf/cm²) 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI/SVIA safety standards for all-terrain vehicles. Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. 4Wd Engagement: On-demand 4WD system for enhanced traction in challenging terrain. Passive...
Radiator, fan, thermostat, coolant flow, and related hoses.
Electrical System:
Ignition system (CDI, spark plug, coil), starting system (starter motor, solenoid, battery), charging system (stator, regulator/rectifier), lighting, and wiring diagrams.
Transmission:
Automatic transmission (CVT), gear reduction box, clutch operation, and maintenance.
Drivetrain:
Front and rear driveshafts, differentials, drive axles, U-joints, and CV joints.
Suspension:
Front A-arm suspension, rear swingarm, shocks, springs, bushings, and alignment.
Steering column, tie rods, steering knuckles, and adjustments.
Wheels And Tires:
Tire pressure, inspection, and replacement guidance.
Bodywork And Frame:
Fender removal, plastic component maintenance, frame inspection, and mounting points.
Lubrication:
Grease points, oil change procedures, and fluid recommendations.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustments (if applicable to specific drivetrain configurations), and general inspections.
Troubleshooting:
Diagnostic charts and procedures for common and uncommon issues across all systems.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.
Disassembly And Assembly:
Detailed breakdown and reassembly of engine, transmission, suspension, and driveline components.
Wiring Diagrams:
Comprehensive electrical schematics for easy diagnosis and repair of electrical faults.
Torque Specifications:
Essential torque values for critical fasteners throughout the vehicle.
Technical Depth
Depth:
Professional Quality, In-depth
Diagnostic Capability:
Advanced diagnostics for engine performance, electrical systems, and drivetrain issues.
Rebuild Capability:
Suitable for full engine rebuilds, transmission overhauls, and component refurbishment.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text (standard for professional PDF manuals)
Print Quality
Print Quality:
High Resolution (suitable for printing)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Device Compatibility:
PC, MAC, Tablets, Smartphones
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, 4-valve (depending on specific sub-model, commonly 4-valve for LT-F300F)
Engine Displacement:
280cc (approx.)
Bore X Stroke:
72.0 mm x 68.6 mm (typical)
Cooling Method:
Liquid-cooled
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower Estimate:
Approximately 20-23 HP (estimated, exact figures vary by source and specific tuning)
Torque Estimate:
Approximately 17-19 lb-ft (estimated)
Fuel System
Fuel Delivery:
Mikuni BSR32 carburetor
Fuel Type:
Unleaded gasoline, 87 octane minimum
Fuel Tank Capacity:
3.6 US gallons (13.5 L)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR7E or equivalent
Spark Plug Gap:
0.7-0.8 mm (0.028-0.031 in)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with Hi/Lo range
Drive System:
Shaft Drive, 4WD with selectable 2WD
Final Drive:
Shaft Drive
Features
Clutch Type:
Automatic centrifugal clutch
Gear Reduction:
2-speed reducer (Hi/Lo)
Fluid Capacity
Transmission Oil Type:
SAE 10W-40 API SE or SF classification (Specific Suzuki gearbox oil recommended)
Transmission Oil Capacity:
Approximately 1.2 Liters (1.3 US quarts)
📐 Dimensions
Exterior
Overall Length:
82.7 inches (2100 mm)
Overall Width:
46.5 inches (1180 mm)
Overall Height:
45.1 inches (1145 mm)
Wheelbase:
50.6 inches (1285 mm)
Ground Clearance:
7.9 inches (200 mm)
Seat Height:
33.5 inches (850 mm)
Weights
Dry Weight:
573 lbs (260 kg)
Curb Weight:
Approximately 600 lbs (272 kg) with fluids
Towing Capacity:
661 lbs (300 kg)
Rack Capacity Front:
30 kg (66 lbs)
Rack Capacity Rear:
70 kg (154 lbs)
Wheels And Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
4x110 mm (typical for Suzuki ATVs of this era)
Tire Pressure Front:
3.6 psi (0.25 kgf/cm²)
Tire Pressure Rear:
3.6 psi (0.25 kgf/cm²)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI/SVIA safety standards for all-terrain vehicles.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
4Wd Engagement:
On-demand 4WD system for enhanced traction in challenging terrain.
Passive Features
Frame Construction:
Rugged steel frame designed for durability and stability.
Ergonomics:
Designed with rider comfort and control in mind for extended use.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV - basic instrumentation only)
Instrumentation:
Speedometer, odometer, neutral indicator, reverse indicator, 4WD indicator, high beam indicator, oil pressure indicator, fuel gauge (on some models).
Driver Assistance
Driver Assistance Features:
N/A (ATV)
Connectivity
Connectivity Features:
N/A (ATV)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first. Also, after every 20 hours of operation.
Oil Filter Replacement:
Every 1,000 km (600 miles) or 6 months (concurrent with oil change).
Air Filter Cleaning:
Inspect every 500 km (300 miles) or 3 months; clean as needed, replace as needed.
Spark Plug Check:
Inspect every 1,000 km (600 miles) or 6 months.
Transmission Oil Change:
Every 3,000 km (1,800 miles) or 12 months.
Brake Fluid Check:
Inspect every 500 km (300 miles) or 3 months; flush and replace every 24 months.
Fluid Specifications
Engine Oil Specification:
API SE, SF, SG, SH, SJ, SL, SM or SN classification, SAE 10W-40 viscosity.
Engine Oil Capacity:
Approximately 2.0 Liters (2.1 US quarts) with filter change.
Coolant Type:
Permanent type antifreeze/coolant, 50/50 mix with distilled water.
Coolant Capacity:
Approximately 1.5 Liters (1.6 US quarts).
Known Issues
Common Wear Items:
CV boots, wheel bearings, brake pads, and front suspension bushings due to typical utility use.
Carburetor Tuning:
Carburetor can become finicky with age or if not properly maintained, potentially requiring cleaning and adjustment.
Starter Solenoid Issues:
Occasional reports of starter solenoid failure, leading to no-crank conditions.
Cooling System Maintenance:
Ensuring proper coolant levels and radiator cleanliness is crucial for preventing overheating.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for producing durable and capable ATVs, building on decades of automotive and powersports engineering.
Model Evolution
King Quad Lineage:
The LT-F300/LT300E King Quad represents an important step in Suzuki's King Quad evolution, establishing a benchmark for utility ATVs in its class.
Production
Manufacturing Origin:
Japan (typical for Suzuki powersports vehicles of this era).
Market Introduction:
Introduced as a successor to earlier models, it offered improved technology and performance for the utility segment.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 1999-2002 LTF300/LT300X are not widely documented, Suzuki's King Quad line consistently received acclaim for its utility, reliability, and performance in the utility ATV segment during its production years.