🏷️ Basic Information Identification Make: Maruti Suzuki Model: 800 Product Name: Suzuki Maruti 800 Engine Workshop Service Repair Manual Engine Designation: Maruti 800 Engine Codes Manual Code: N/A (Internal Sales Description) 👋 Introduction Market Position Vehicle Segment: Compact city car, known for affordability and practicality in emerging markets. Competitive Analysis Competitors: Competed against other small hatchbacks and entry-level sedans prevalent in its target markets. Key Features Emphasis: Focus on essential functionality, ease of maintenance, and cost-effectiveness. 📋 Manual Details Coverage Areas Vehicle Scope: Suzuki Maruti 800 Engine Page Count Total Pages: 644 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul and repair of the Maruti 800 Engine Fuel System: Detailed instructions on fuel system components and service Ignition System: Comprehensive ignition system diagnosis and repair procedures Lubrication System: Procedures for the engine's lubrication system, including oil flow and components Exhaust System: Information pertaining to the exhaust system's functionality and maintenance Electrical System: Coverage of the engine's electrical components and wiring diagrams Body: While primarily engine-focused, some body-related repairs might be touched upon in context of engine access. Procedures Included Maintenance: Routine maintenance and servicing instructions Diagnostics: Diagnostic procedures for identifying and resolving engine faults Repair: Detailed repair procedures for all engine components and systems Overhaul: Complete engine rebuild and overhaul procedures Tune Ups: Specific instructions for engine tune-ups Removal Installation: Procedures for removing and installing engine components and the engine itself Assembly Disassembly: Step-by-step guides for engine assemblies and dissections Technical Depth Depth: Advanced diagnostics, repair, and complete engine rebuilds, assuming prior mechanical knowledge. Target Audience: Primarily for mechanical technicians familiar with general automobile practices. 📊 Manual Specifications File Format Format: PDF Digital Delivery: Fast and Free Electronic Delivery via Email Print Quality Printability: Yes Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: Maruti 800 Engine (likely F8B or similar SOHC configuration) Engine Type: Inline 3-cylinder, SOHC, naturally aspirated petrol Displacement: Approximately 796 cc (0.8 Liters) Performance Horsepower: Typically around 35-40 HP depending on specific market and tuning. Torque: Around 55-60 Nm, with peak delivery at lower RPMs. Fuel System Fuel Delivery: Carburetor (early models) or potentially Fuel Injection (later variants). Fuel Type: Unleaded Gasoline (Petrol) Cooling System Cooling Type: Water-cooled 🔧 Transmission Standard Transmission Type: 4-speed manual transmission Optional Optional Transmission: Some later models or specific market variants might have offered a 5-speed manual. Features Drive Layout: Front-wheel drive (FWD) 📐 Dimensions Exterior Body Style: 3-door hatchback Length: Approx. 3350-3400 mm Width: Approx. 1450-1460 mm Height: Approx. 1390-1400 mm Weights Curb Weight: Approx. 650-700 kg 🛡️ Safety Features Ratings Safety Standards: Designed to meet basic safety standards of its era and target markets, likely not subject to rigorous modern crash testing. Active Features Braking System: Front disc brakes, rear drum brakes Passive Features Seat Belts: Standard seat belts 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with cassette player in earlier models. Later models might have offered basic CD players. Driver Assistance ABS: Not typically equipped on earlier models. Connectivity Bluetooth: Not available on original production models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km or 6 months, whichever comes first (refer to manual for specific grade). Air Filter Replacement: Recommended every 10,000-15,000 km or as needed based on operating conditions. Spark Plug Replacement: Refer to manual for specific type and interval, typically around 20,000-30,000 km. Fluid Specifications Engine Oil Grade: Likely API SG or SH, viscosity grade 10W-30 or 20W-40 depending on climate (consult manual for exact specification). Coolant Type: Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Transmission Fluid Type: API GL-4, SAE 80W-90 gear oil (or specified equivalent). Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust system corrosion, carburetor adjustment issues. Engine Considerations: Potential for oil leaks from gaskets, timing chain wear over high mileage, carburetor performance fluctuations. 📚 Vehicle History Brand Heritage Manufacturer Origin: Suzuki Motor Corporation (Japan), produced by Maruti Suzuki India Limited. Model Evolution Production Start: Introduced in 1983. Key Design Influence: Based on the first-generation Suzuki Alto (SS80). Production End: Production continued for many years with minor updates, eventually phased out in favor of newer models. Production Production Volume: One of the best-selling cars in India, with millions of units produced over its lifespan. 🏆 Awards & Recognition Recognitions Market Impact: Widely regarded as the car that revolutionized personal transportation in India due to its affordability and accessibility. Certifications Production Certifications: Manufactured under Maruti Suzuki's quality control standards.