Suzuki Sidekick Geo Tracker 1986 Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Suzuki Model: Sidekick / Geo Tracker Year: 1986 Codes Chassis Code: Likely based on the Suzuki SJ/Samurai platform, exact designation may vary by market/manufacturer. ๐ Introduction Market Position Target Audience: Professional Technicians and Do-It-Yourself Mechanics with basic electrical and mechanical knowledge. Purpose: Reference for maintaining and repairing the Suzuki Sidekick/Geo Tracker 1986. Competitive Analysis Comparison To Paper: Offers the same comprehensive information as paper manuals but with the convenience of instant digital access. Key Features Feature 1: Step-by-step repair procedures. Feature 2: Critical specifications. Feature 3: Illustrations and pictures. Feature 4: Factory-level technical data. Feature 5: Instant download for immediate use. ๐ Manual Details Coverage Areas Primary Coverage: Suzuki Sidekick / Geo Tracker 1986 Secondary Coverage: Related models sharing mechanical components from the same era. Page Count Estimated Page Count: Refer to actual manual for exact count; typically 800-1200+ pages for comprehensive factory-level manuals. Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download ๐ Manual Coverage Systems Covered Engine: Complete engine overhaul, fuel system, ignition system, lubrication, cooling, exhaust. Transmission: Manual and Automatic transmission repair, clutch, driveline, transfer case. Brakes: Hydraulic system, disc and drum brake components, parking brake. Suspension: Front and rear suspension components, shock absorbers, springs, steering linkage. Electrical: Wiring diagrams, starter, alternator, battery, lighting, instrumentation, power accessories. Body: Body panel repair, doors, windows, convertible top mechanism (if applicable), interior trim. HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, inspections. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major components and systems. Disassembly Assembly: Detailed instructions for component removal and reinstallation. Cleaning Reinstallation: Procedures for cleaning and preparing parts for reassembly. Technical Depth Depth: Comprehensive, covering both routine maintenance and major overhauls. Suitable for professional technicians and experienced DIYers. ๐ Manual Specifications File Format Print Quality: Full Printable - High resolution for clarity and reproduction. Zoom Capabilities: YES - Allows for detailed examination of diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Requirements Software Requirements: Adobe PDF Reader & WinZip Operating System Compatibility: All Versions of Windows & Mac โ๏ธ Engine Specifications Primary Engine Engine Type: Likely the G16A 1.6L SOHC Inline-4 gasoline engine (common for this era and platform). Displacement: 1590 cc (97.0 cu in) Bore X Stroke: 74.0 mm x 93.0 mm (2.91 in x 3.66 in) Compression Ratio: Typically around 8.3:1 to 8.8:1, depending on specific market calibration. Performance Horsepower: Approximately 75-80 hp at 5000-5500 rpm (varies by market and tuning). Torque: Approximately 85-90 lb-ft at 3000-3500 rpm (varies by market and tuning). Fuel System Fuel Delivery: Likely Multi-Point Fuel Injection (MPI) or Single-Point Fuel Injection (SPI), depending on market and trim. Carbureted versions may also exist for some markets. Fuel Type: Unleaded Gasoline Ignition System Ignition Type: Distributorless Ignition System (DIS) or Distributor-based ignition, depending on specific variant. ๐ง Transmission Standard Transmission Type: Likely a 5-speed manual transmission. Optional Transmission Type: Likely a 3-speed or 4-speed automatic transmission. Features Drivetrain: Part-time 4-wheel drive with selectable 2WD/4WD and a low-range transfer case. ๐ Dimensions Exterior Body Style: 2-door convertible and 2-door hardtop (often with removable roof panels). Wheelbase: Approximately 80.0 inches (2032 mm). Length: Approximately 142.1 inches (3609 mm) for 2-door models. Width: Approximately 63.8 inches (1620 mm). Height: Approximately 63.2 inches (1605 mm) for hardtop models. Weights Curb Weight: Approximately 2100-2300 lbs (950-1043 kg), depending on configuration. ๐ก๏ธ Safety Features Ratings Crash Test Results: Limited data available for this specific year and model as standardized testing was less prevalent. Active Features Braking System: Front disc brakes, rear drum brakes. Passive Features Seat Belts: Standard seat belts. ๐ก Technology Features Infotainment Infotainment System: Basic AM/FM radio, possibly with cassette player. Optional premium sound systems may exist. Driver Assistance Driver Assistance Features: Minimal to none by modern standards. Focused on core mechanical function. Connectivity Connectivity Options: None. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months. Consult manual for exact recommendation. Coolant Flush Interval: Typically every 24,000 miles (38,600 km) or 24 months. Consult manual for exact recommendation. Spark Plug Replacement: Depends on plug type, often around 30,000 miles (48,000 km). Fluid Specifications Engine Oil Type: Likely 10W-30 or 10W-40 API SG/SH or higher. Consult manual for specific viscosity and API rating. Coolant Type: Ethylene Glycol based, typically a green coolant. Consult manual for specific type and mixture ratio. Transmission Fluid Type Manual: GL-4 Gear Oil (e.g., 75W-90). Consult manual for exact specification. Transmission Fluid Type Automatic: ATF Dexron II or Dexron III. Consult manual for exact specification. Differential Fluid Type: GL-5 Gear Oil (e.g., 80W-90). Consult manual for specific type and any limited-slip additive requirements. Known Issues Common Issue...
Step-by-step repair instructions for all major components and systems.
Disassembly Assembly:
Detailed instructions for component removal and reinstallation.
Cleaning Reinstallation:
Procedures for cleaning and preparing parts for reassembly.
Technical Depth
Depth:
Comprehensive, covering both routine maintenance and major overhauls. Suitable for professional technicians and experienced DIYers.
๐ Manual Specifications
File Format
Print Quality:
Full Printable - High resolution for clarity and reproduction.
Zoom Capabilities:
YES - Allows for detailed examination of diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Operating System Compatibility:
All Versions of Windows & Mac
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Likely the G16A 1.6L SOHC Inline-4 gasoline engine (common for this era and platform).
Displacement:
1590 cc (97.0 cu in)
Bore X Stroke:
74.0 mm x 93.0 mm (2.91 in x 3.66 in)
Compression Ratio:
Typically around 8.3:1 to 8.8:1, depending on specific market calibration.
Performance
Horsepower:
Approximately 75-80 hp at 5000-5500 rpm (varies by market and tuning).
Torque:
Approximately 85-90 lb-ft at 3000-3500 rpm (varies by market and tuning).
Fuel System
Fuel Delivery:
Likely Multi-Point Fuel Injection (MPI) or Single-Point Fuel Injection (SPI), depending on market and trim. Carbureted versions may also exist for some markets.
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Distributor-based ignition, depending on specific variant.
๐ง Transmission
Standard
Transmission Type:
Likely a 5-speed manual transmission.
Optional
Transmission Type:
Likely a 3-speed or 4-speed automatic transmission.
Features
Drivetrain:
Part-time 4-wheel drive with selectable 2WD/4WD and a low-range transfer case.
๐ Dimensions
Exterior
Body Style:
2-door convertible and 2-door hardtop (often with removable roof panels).
Wheelbase:
Approximately 80.0 inches (2032 mm).
Length:
Approximately 142.1 inches (3609 mm) for 2-door models.
Width:
Approximately 63.8 inches (1620 mm).
Height:
Approximately 63.2 inches (1605 mm) for hardtop models.
Weights
Curb Weight:
Approximately 2100-2300 lbs (950-1043 kg), depending on configuration.
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Limited data available for this specific year and model as standardized testing was less prevalent.
Active Features
Braking System:
Front disc brakes, rear drum brakes.
Passive Features
Seat Belts:
Standard seat belts.
๐ก Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, possibly with cassette player. Optional premium sound systems may exist.
Driver Assistance
Driver Assistance Features:
Minimal to none by modern standards. Focused on core mechanical function.
Connectivity
Connectivity Options:
None.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months. Consult manual for exact recommendation.
Coolant Flush Interval:
Typically every 24,000 miles (38,600 km) or 24 months. Consult manual for exact recommendation.
Spark Plug Replacement:
Depends on plug type, often around 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil Type:
Likely 10W-30 or 10W-40 API SG/SH or higher. Consult manual for specific viscosity and API rating.
Coolant Type:
Ethylene Glycol based, typically a green coolant. Consult manual for specific type and mixture ratio.
Transmission Fluid Type Manual:
GL-4 Gear Oil (e.g., 75W-90). Consult manual for exact specification.
Transmission Fluid Type Automatic:
ATF Dexron II or Dexron III. Consult manual for exact specification.
Differential Fluid Type:
GL-5 Gear Oil (e.g., 80W-90). Consult manual for specific type and any limited-slip additive requirements.
Known Issues
Common Issue 1:
Rust: Particularly on body panels, frame rails, and rocker panels due to age and environmental exposure.
Common Issue 2:
Ignition System: Coil packs, spark plug wires, and distributor components can degrade over time.
Common Issue 3:
Fuel System: Injector clogging or fuel pump issues, especially on higher mileage vehicles.
Common Issue 4:
Suspension Wear: Bushings, ball joints, and tie rod ends can wear out, leading to steering looseness and alignment issues.
Common Issue 5:
Electrical Gremlins: Age-related degradation of wiring insulation and connectors.
๐ Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long history of producing compact, capable off-road vehicles.
Model Evolution
Sidekick Tracker Origins:
The Sidekick/Tracker was a joint venture between Suzuki and General Motors, based on Suzuki's highly successful SJ series (Samurai).
1986 Positioning:
Introduced as a compact, affordable, and highly capable light SUV/off-roader, filling a niche in the market.
๐ Awards & Recognition
Recognitions
Industry Recognition:
The Suzuki SJ/Samurai platform, on which the Sidekick/Tracker is based, is renowned for its off-road capability and durability, making it a cult favorite.