๐ท๏ธ Basic Information Identification Make: Suzuki Other Makes: Geo Model: Sidekick Other Models: Samurai, Tracker Model Years Covered: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Codes Diagnostic Trouble Codes Coverage: Includes coverage for common diagnostic trouble codes (DTCs) and troubleshooting charts. ๐ Introduction Market Position Target Audience: DIY enthusiasts, professional mechanics, restoration specialists working on Suzuki Sidekick, Samurai, and Geo Tracker models. Competitive Analysis Value Proposition: Provides comprehensive, manufacturer-level repair and maintenance information, enabling cost savings through self-service. Key Features Features Summary: Detailed step-by-step instructions, extensive illustrations, comprehensive system coverage, troubleshooting guides, and technical specifications. ๐ Manual Details Coverage Areas Geographic Coverage: Global (primarily North America, given Geo Tracker branding). Vehicle Variants Covered: Covers various configurations including 2-door, 4-door, convertible, and hardtop models. Page Count Estimated Page Count: Large (file size can be up to 4000 MB, indicating a very comprehensive manual). Manual Type Manual Type: Service Repair Manual / Workshop Manual / Factory Manual. Language Language: English Format Delivery Format: Digital Download (PDF, ZIP, RAR, or EXE). Compatibility: Compatible with Windows, Linux, Mac OS (requires PDF reader, WinZip/WinRAR). ๐ Manual Coverage Systems Covered Engine Systems: Engine overhaul and rebuilding, engine performance tuning, firing orders, engine component breakdowns. Drivetrain Systems: Transmission removal and installation, transmission in-car servicing, U-joint and CV-joint service procedures. Chassis Systems: Brake servicing procedures, front-end alignment procedures and specifications, suspension system repairs. Electrical Systems: Complete wiring diagrams, diagnostic trouble tree charts for computer diagnostics. Body And Interior: Sunroof service procedures, air conditioning service and capacities. Fuel System Coverage: Includes carburetor overhaul and adjustment, fuel injection system diagnostics, fuel pump testing, and fuel filter replacement. Exhaust System Maintenance: Covers exhaust system inspection, component replacement, and catalytic converter diagnostics. Procedures Included Maintenance Procedures: Factory maintenance schedules and charts, timing belt replacement, serpentine belt routings with diagrams. Repair Procedures: Detailed repair procedures for all major vehicle systems, engine rebuilding, transmission servicing. Troubleshooting Diagnostics: Troubleshooting and diagnostics for common issues, computer diagnostic codes, driving concerns. Cooling System Service: Radiator, water pump, thermostat, and cooling fan service procedures and capacities. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to complete engine overhaul and rebuilding, suitable for DIY and professional technicians. Engine Rebuild Detail: Covers complete engine rebuilds, including piston ring replacement, bearing installation, cylinder head overhauling, and valve adjustments. Suspension Adjustment: Detailed procedures for suspension component replacement, alignment specifications, and adjustments. Steering System Repair: Includes power steering system service, steering rack and pinion diagnosis, and component replacement. ๐ Manual Specifications File Format File Type: PDF, ZIP, RAR, EXE (downloadable). Print Quality Printable: Yes, can be printed on any computer and printer. Binding Type Binding: N/A (Digital Download). Paper Type Paper Quality: N/A (Digital Download). Illustrations Illustration Count: Hundreds of illustrations, including zoomable illustrations, exploded views, and diagrams. Searchability Search Functionality: Likely searchable within PDF format (depending on creation). โ๏ธ Engine Specifications Primary Engine Engine Options General: Covers various 4-cylinder gasoline engines, including 1.3L and 1.6L variants (G13A, G13B, G16A, G16B). Performance Typical Horsepower Range: Approximately 60-95 horsepower, depending on engine displacement and year. Typical Torque Range: Approximately 60-100 lb-ft, depending on engine displacement and year. Fuel System Fuel Delivery Type: Carburetor (early models) and Fuel Injection (later models, Multi-Point Fuel Injection - MPFI). Timing Timing Belt Coverage: Specific procedures for timing belt replacement, including routing and service intervals. Specifications Torque Specifications: Complete torque specifications for all engine components. Vacuum Diagrams: Includes detailed vacuum diagrams for engine and related systems. ๐ง Transmission Standard Standard Transmission Type: 5-speed manual transmission. Optional Optional Transmission Type: 3-speed or 4-speed automatic transmission. Features Transfer Case: Part-time 4WD system with a 2-speed transfer case (high and low range). Servicing Transmission Service Procedures: Covers in-car servicing and complete removal/installation procedures for both manual and automatic transmissions. ๐ Dimensions Exterior Wheelbase Typical: Approximately 86.6 inches (2199 mm) for Sidekick/Tracker, 80.0 inches (2032 mm) for Samurai. Length Typical: Varies by model and body style (e.g., ~140-160 inches). Weights Curb Weight Range: Approximately 2,000 - 2,500 lbs (907 - 1134 kg). ๐ก๏ธ Safety Features Ratings Crash Test Information: Refer to specific model year NHTSA/IIHS reports for detailed ratings. The manual will provide diagnostic information for safety-related systems. Active Features Braking System: Covers hydraulic brake systems, including disc front and drum rear configurations, and anti-lock braking systems (ABS) on some later models. Passive Features Seat Belts: Information on seat belt operation and maintenance may be included within general interior sections. ๐ก Technology Features Infotainment Audio System: Basic AM/FM/Cassette or CD players depending on trim and year. Manual covers speaker installation and wiring diagnostics. Driver Assistance ABS Availability: Anti-lock braking systems (ABS) became available on later models, coverage for ABS system diagnostics is likely included. Connectivity Wiring Diagrams Utility: Extensive wiring diagrams are provided, crucial for diagnosing electrical issues and potentially for aftermarket accessory installation. ๐ง Maintenance...
Specific procedures for timing belt replacement, including routing and service intervals.
Specifications
Torque Specifications:
Complete torque specifications for all engine components.
Vacuum Diagrams:
Includes detailed vacuum diagrams for engine and related systems.
๐ง Transmission
Standard
Standard Transmission Type:
5-speed manual transmission.
Optional
Optional Transmission Type:
3-speed or 4-speed automatic transmission.
Features
Transfer Case:
Part-time 4WD system with a 2-speed transfer case (high and low range).
Servicing
Transmission Service Procedures:
Covers in-car servicing and complete removal/installation procedures for both manual and automatic transmissions.
๐ Dimensions
Exterior
Wheelbase Typical:
Approximately 86.6 inches (2199 mm) for Sidekick/Tracker, 80.0 inches (2032 mm) for Samurai.
Length Typical:
Varies by model and body style (e.g., ~140-160 inches).
Weights
Curb Weight Range:
Approximately 2,000 - 2,500 lbs (907 - 1134 kg).
๐ก๏ธ Safety Features
Ratings
Crash Test Information:
Refer to specific model year NHTSA/IIHS reports for detailed ratings. The manual will provide diagnostic information for safety-related systems.
Active Features
Braking System:
Covers hydraulic brake systems, including disc front and drum rear configurations, and anti-lock braking systems (ABS) on some later models.
Passive Features
Seat Belts:
Information on seat belt operation and maintenance may be included within general interior sections.
๐ก Technology Features
Infotainment
Audio System:
Basic AM/FM/Cassette or CD players depending on trim and year. Manual covers speaker installation and wiring diagnostics.
Driver Assistance
ABS Availability:
Anti-lock braking systems (ABS) became available on later models, coverage for ABS system diagnostics is likely included.
Connectivity
Wiring Diagrams Utility:
Extensive wiring diagrams are provided, crucial for diagnosing electrical issues and potentially for aftermarket accessory installation.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, refer to specific factory maintenance charts in the manual.
Timing Belt Replacement Interval:
Crucial maintenance item, typically recommended every 60,000 miles or 5 years, consult the manual for specific engine codes.
Fluid Specifications
Engine Oil Type:
Likely 5W-30 or 10W-30 viscosity grade, API classification SG or higher (refer to manual for exact specifications).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a green color (refer to manual for exact specifications and capacity).
Transmission Fluid Type Manual:
API GL-4 gear oil, SAE 75W-90 or 80W-90 (refer to manual).
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF (refer to manual for exact specifications and capacity).
Known Issues
Common Wear Items:
Suspension bushings, tie rod ends, universal joints (U-joints), clutch components (manual transmission), catalytic converters.
Engine Specific Concerns:
Timing belt failure (can cause catastrophic engine damage), potential for oil leaks from seals and gaskets, carburetor issues on older models.
๐ Vehicle History
Brand Heritage
Suzuki Offroad Legacy:
Suzuki has a long history of producing capable and rugged compact off-road vehicles, building on the reputation of models like the SJ series.
Model Evolution
Sidekick Tracker Development:
The Sidekick/Tracker was developed as a joint venture between Suzuki and General Motors (GM), often marketed under different names globally (e.g., Vitara, Espudo).
Production
Production Years:
The generation covered by this manual spans from 1986 to 1996.
๐ Awards & Recognition
Recognitions
Model Reputation:
The Sidekick/Samurai/Tracker are renowned for their off-road capability, reliability, and affordability, making them popular for recreational use and modification.