Suzuki Sierra Holden Drover Qb Series Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Sierra Rebadged Make: Holden Rebadged Model: Drover Series Code: QB Production Years Covered By Manual: Approximately 1981-1988 (based on typical Suzuki Sierra/Holden Drover QB series production) 👋 Introduction Market Position Market Niche: Compact, rugged, off-road capable utility vehicle, popular for its simplicity, durability, and customization potential. The Holden Drover rebadge catered to the Australian market. Competitive Analysis Competitors Era: Jeep CJ series, Ford Bronco II, Toyota Land Cruiser (smaller variants), Mitsubishi Pajero (early models), Nissan Patrol (smaller variants). Key Features Vehicle Selling Points: Compact size for maneuverability, reliable powertrains, robust chassis and suspension for off-road use, relatively simple mechanics for ease of maintenance. Manual Value Proposition Target Audience: DIY mechanics, professional technicians, fleet owners, restoration enthusiasts, owners seeking to maintain or repair their Suzuki Sierra/Holden Drover QB series. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Likely a digital format (PDF) given the description, though physical copies also exist for this era. Page Count: Estimated 500-800+ pages (typical for comprehensive workshop manuals of this era covering multiple variants). 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, diagnostics, fuel injection (if applicable), carburetor systems (if applicable), cooling system, lubrication system, exhaust system. Drivetrain Systems: Transmission (manual and automatic, if applicable), transfer case, driveshafts, differentials, axles. Chassis Systems: Suspension (front and rear, leaf spring/coil spring variants), steering system, braking system (hydraulic, disc/drum configurations), wheel alignment specifications. Electrical Systems: Wiring diagrams, charging system (alternator, battery), starting system, ignition system, lighting, instrumentation, accessories, fuses and relays. Body And Frame: Body panel removal and installation, interior trim, glass replacement, chassis repair, frame alignment. Procedures Included Maintenance Procedures: Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, drive belt inspection and replacement. Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic flowcharts, component testing procedures, fault code interpretation (if applicable). Repair Procedures: Step-by-step instructions for component removal, disassembly, reassembly, and installation for all major vehicle systems. Technical Specifications Data: Torque specifications for fasteners, clearances, tolerances, fluid capacities, electrical specifications (resistance, voltage). Technical Depth Depth Of Coverage: Comprehensive. Covers everything from routine maintenance to complete engine, transmission, and chassis overhauls. Detailed electrical schematics and troubleshooting are a hallmark. 📊 Manual Specifications File Format File Format: Likely PDF. Searchable text is a significant advantage for digital formats. Print Quality Print Quality: Varies by source. Original manuals were printed on durable paper. Digital PDFs should offer clear diagrams and text. High-resolution scans are ideal. Binding Type Binding Type: For physical copies: Typically perfect bound or spiral bound for lay-flat usability in a workshop environment. Paper Type Paper Type: For physical copies: Durable, coated paper stock to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Code Common: F5A (or similar G13A variations for later models) Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement: 1.0 Liters (970 cc) for F5A, potentially 1.3 Liters (1298 cc) for G13A variants Performance Horsepower F5A: Approximately 45-50 PS (approx. 44-49 bhp) at 5500 rpm Torque F5A: Approximately 70-75 Nm (approx. 51-55 lb-ft) at 3500 rpm Horsepower G13A Variant: Approximately 60-70 PS (approx. 59-69 bhp) at 5500 rpm (for 1.3L variants) Torque G13A Variant: Approximately 90-100 Nm (approx. 66-74 lb-ft) at 3500 rpm (for 1.3L variants) Fuel System Fuel Delivery: Carburetor (e.g., Mikuni 36mm or similar twin-choke carburetors) for most QB series. Later models or variants might have had early fuel injection systems. Fuel Type: Unleaded Gasoline (Octane rating as per owner's manual, typically 91 RON or higher) Engine Management Ignition System: Distributor-based ignition system (points or electronic ignition depending on specific year/variant). Engine Internals Bore X Stroke F5A: 72.0 mm x 60.0 mm (approximate) 🔧 Transmission Standard Standard Transmission: 4-speed Manual Transmission Optional Optional Transmission: 3-speed Automatic Transmission (less common for the QB series, more prevalent in later SJ/Samurai generations) Features Transfer Case: 2-speed transfer case with selectable 2WD (RWD) and 4WD (4H, 4L) Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil Transfer Case Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil Fluid Capacities Manual Transmission Capacity: Approx. 1.5 - 1.8 Liters Transfer Case Capacity: Approx. 1.0 - 1.2 Liters 📐 Dimensions Exterior Wheelbase: Approximately 2030 mm (80 inches) Length: Approximately 3200 - 3500 mm (126 - 138 inches), varies by body style (soft-top, hardtop) Width: Approximately 1450 - 1500 mm (57 - 59 inches) Height: Approximately 1700 - 1750 mm (67 - 69 inches), varies by body style and roof type Weights Curb Weight: Approximately 800 - 950 kg (1760 - 2090 lbs), depending on body style and equipment Gross Vehicle Weight Rating Gvw: Approximately 1300 - 1450 kg (2866 - 3197 lbs) Towing Capacity: Generally not rated for significant towing; check local regulations and manual for specific limits. Chassis Frame Type: Body-on-frame construction 🛡️...
Approximately 1981-1988 (based on typical Suzuki Sierra/Holden Drover QB series production)
👋 Introduction
Market Position
Market Niche:
Compact, rugged, off-road capable utility vehicle, popular for its simplicity, durability, and customization potential. The Holden Drover rebadge catered to the Australian market.
Competitive Analysis
Competitors Era:
Jeep CJ series, Ford Bronco II, Toyota Land Cruiser (smaller variants), Mitsubishi Pajero (early models), Nissan Patrol (smaller variants).
Key Features
Vehicle Selling Points:
Compact size for maneuverability, reliable powertrains, robust chassis and suspension for off-road use, relatively simple mechanics for ease of maintenance.
Manual Value Proposition
Target Audience:
DIY mechanics, professional technicians, fleet owners, restoration enthusiasts, owners seeking to maintain or repair their Suzuki Sierra/Holden Drover QB series.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Likely a digital format (PDF) given the description, though physical copies also exist for this era.
Page Count:
Estimated 500-800+ pages (typical for comprehensive workshop manuals of this era covering multiple variants).
Comprehensive. Covers everything from routine maintenance to complete engine, transmission, and chassis overhauls. Detailed electrical schematics and troubleshooting are a hallmark.
📊 Manual Specifications
File Format
File Format:
Likely PDF. Searchable text is a significant advantage for digital formats.
Print Quality
Print Quality:
Varies by source. Original manuals were printed on durable paper. Digital PDFs should offer clear diagrams and text. High-resolution scans are ideal.
Binding Type
Binding Type:
For physical copies: Typically perfect bound or spiral bound for lay-flat usability in a workshop environment.
Paper Type
Paper Type:
For physical copies: Durable, coated paper stock to withstand workshop conditions.
1.0 Liters (970 cc) for F5A, potentially 1.3 Liters (1298 cc) for G13A variants
Performance
Horsepower F5A:
Approximately 45-50 PS (approx. 44-49 bhp) at 5500 rpm
Torque F5A:
Approximately 70-75 Nm (approx. 51-55 lb-ft) at 3500 rpm
Horsepower G13A Variant:
Approximately 60-70 PS (approx. 59-69 bhp) at 5500 rpm (for 1.3L variants)
Torque G13A Variant:
Approximately 90-100 Nm (approx. 66-74 lb-ft) at 3500 rpm (for 1.3L variants)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni 36mm or similar twin-choke carburetors) for most QB series. Later models or variants might have had early fuel injection systems.
Fuel Type:
Unleaded Gasoline (Octane rating as per owner's manual, typically 91 RON or higher)
Engine Management
Ignition System:
Distributor-based ignition system (points or electronic ignition depending on specific year/variant).
Engine Internals
Bore X Stroke F5A:
72.0 mm x 60.0 mm (approximate)
🔧 Transmission
Standard
Standard Transmission:
4-speed Manual Transmission
Optional
Optional Transmission:
3-speed Automatic Transmission (less common for the QB series, more prevalent in later SJ/Samurai generations)
Features
Transfer Case:
2-speed transfer case with selectable 2WD (RWD) and 4WD (4H, 4L)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil
Transfer Case Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil
Fluid Capacities
Manual Transmission Capacity:
Approx. 1.5 - 1.8 Liters
Transfer Case Capacity:
Approx. 1.0 - 1.2 Liters
📐 Dimensions
Exterior
Wheelbase:
Approximately 2030 mm (80 inches)
Length:
Approximately 3200 - 3500 mm (126 - 138 inches), varies by body style (soft-top, hardtop)
Width:
Approximately 1450 - 1500 mm (57 - 59 inches)
Height:
Approximately 1700 - 1750 mm (67 - 69 inches), varies by body style and roof type
Weights
Curb Weight:
Approximately 800 - 950 kg (1760 - 2090 lbs), depending on body style and equipment
Gross Vehicle Weight Rating Gvw:
Approximately 1300 - 1450 kg (2866 - 3197 lbs)
Towing Capacity:
Generally not rated for significant towing; check local regulations and manual for specific limits.
Chassis
Frame Type:
Body-on-frame construction
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited official crash test data available for this specific era and model in many markets. Vehicles from this period typically did not undergo the rigorous testing mandated today.
Active Features
Active Safety Features:
Primarily limited to effective braking system and stable chassis design. ABS, traction control, stability control were not available.
Passive Features
Passive Safety Features:
Seat belts (lap and shoulder belts, typically manual).
Construction
Rollover Protection:
Roll bar integrated into the chassis/body, especially for soft-top models.
💡 Technology Features
Infotainment
Infotainment System:
Basic. Typically consisted of an AM/FM radio, with optional cassette player. No digital displays or advanced audio features.
Driver Assistance
Driver Assistance Features:
None. This vehicle predates modern driver assistance systems.
Connectivity
Connectivity Features:
None. No integrated Bluetooth, USB, or smartphone mirroring.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (3,100 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Replacement:
Every 10,000 km (6,200 miles) or 12 months, more frequently in dusty conditions.
Spark Plug Replacement:
Every 20,000 km (12,500 miles) or 24 months.
Transmission Fluid Change:
Every 40,000 km (25,000 miles) or 24 months.
Transfer Case Fluid Change:
Every 40,000 km (25,000 miles) or 24 months.
Coolant Flush Replacement:
Every 40,000 km (25,000 miles) or 24 months.
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations)
Engine Oil Capacity:
Approx. 3.0 - 3.5 Liters (with filter change)
Brake Fluid Specification:
DOT 3 or DOT 4
Coolant Specification:
Ethylene glycol based antifreeze mixed 50/50 with distilled water.
Known Issues
Common Wear Items:
Clutch wear, U-joints (driveshaft), wheel bearings, leaf spring bushings, carburetor issues (gumming, adjustment), exhaust system corrosion.
Rust Prone Areas:
Chassis frame rails, floor pans, body mounts, wheel arches, door sills, tailgate.
Engine Specific Concerns:
Potential for head gasket issues on older, high-mileage engines; carburetor tuning sensitivity.
📚 Vehicle History
Brand Heritage
Suzuki Offroad Legacy:
Suzuki has a long-standing reputation for producing lightweight, capable off-road vehicles, starting with models like the LJ series which preceded the Sierra.
Model Evolution
Sierra Development:
The Suzuki Sierra (SJ series, known as Samurai in North America) was a successor to the LJ series, evolving into a more refined but still rugged compact SUV. The Holden Drover was a market-specific rebadge for Australia.
Production
Production Locations:
Primarily Japan (Suzuki Motor Corporation), with assembly in various international locations including Australia for the Holden Drover variant.
Global Sales Impact:
The Sierra/Samurai was a significant global sales success for Suzuki, establishing the brand's presence in the compact SUV segment worldwide.
🏆 Awards & Recognition
Recognitions
Offroad Capability Recognition:
Widely recognized for its exceptional off-road prowess relative to its size and price point, making it a popular choice for enthusiasts and a capable platform for modifications.
Ratings
Reliability Reputation:
Generally considered mechanically simple and reliable, with robust powertrains and chassis if maintained properly. Known for its durability in harsh conditions.
Certifications
Manual Accuracy Certification:
As a workshop service manual, its value is in its technical accuracy and comprehensiveness, designed to meet the needs of professional mechanics and informed DIYers.