🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Chassis Code: SQ416, SQ420, SQ625 Generation Generation Designation: First Generation (1998-2005) Codes Engine Codes Covered: G16A, H20A, H25A (Note: Manual likely covers primarily 1.6L G16A, 2.0L H20A, and 2.5L H25A variations, common for SQ4 series) 👋 Introduction Market Position Market Segment: Compact SUV / Crossover Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Jeep Cherokee (XJ/Liberty) Key Features Unique Selling Points: Body-on-frame construction (offering ruggedness and towing capability), Available low-range 4WD (true off-road capability for its class), Reliable Japanese engineering, Compact footprint with surprisingly spacious interior 📋 Manual Details Coverage Areas Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (assembly, disassembly, inspection), Fuel injection system (EFI), Ignition system, Cooling system, Lubrication system, Emission control system, Turbocharger (if applicable to specific trims/regions) Transmission Systems: Manual transmission (MT) service and repair, Automatic transmission (AT) service and repair, Transfer case (4WD/AWD system) service and repair Drivetrain Systems: Front axle, Rear axle, Driveshafts, CV joints, Differentials Suspension And Steering: Front suspension (struts, control arms, bushings), Rear suspension (multi-link, coil springs, shock absorbers), Power steering system, Steering gear and linkage Brake Systems: Front disc brakes, Rear drum or disc brakes, ABS (Anti-lock Braking System) components and diagnostics, Parking brake system Electrical Systems: Battery, Charging system (alternator), Starting system (starter motor), Lighting system (headlights, taillights, interior lights), Fuses and relays, Wiring diagrams, Instrument cluster, Gauge functions, Power windows, Power door locks, Central locking system Body And Interior: Body panels (doors, hood, fenders, tailgate), Bumpers, Glass and seals, Interior trim, Seats, HVAC (Heating, Ventilation, and Air Conditioning) system, Body control module (BCM) (if applicable) Procedures Included Maintenance Procedures: Oil changes, Filter replacements (oil, air, fuel, cabin), Spark plug replacement, Coolant flushes, Brake fluid changes, Transmission fluid changes, Differential fluid changes, Belt inspections and replacement Repair Procedures: Engine overhaul, Transmission repair/rebuild, Brake caliper replacement, Shock absorber replacement, CV axle replacement, Radiator replacement, Fuel pump replacement, Starter motor replacement, Alternator replacement Diagnostics And Troubleshooting: DTC (Diagnostic Trouble Code) interpretation, Symptom-based troubleshooting guides, Electrical circuit testing, Component testing, Fuel system diagnostics, Ignition system diagnostics Technical Specifications And Data: Torque specifications for all fasteners, Engine specifications (bore, stroke, compression ratio), Fluid capacities and types, Component dimensions and tolerances, Diagnostic data (e.g., sensor voltage ranges) Technical Depth Depth Of Coverage: Comprehensive (covers routine maintenance, troubleshooting, diagnostics, and complete component overhauls and rebuilds) 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Resolution (suitable for printing detailed diagrams and text) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 6L G16A: Type: Inline 4-cylinder, Displacement: 1.6L (1590cc), Bore x Stroke: 75.0 mm x 84.5 mm, Compression Ratio: 9.7:1, Horsepower (approx.): 95-100 hp @ 5500-6000 rpm, Torque (approx.): 100-110 lb-ft @ 3500-4000 rpm Engine 2 0L H20A: Type: Inline 4-cylinder, Displacement: 2.0L (1998cc), Bore x Stroke: 84.0 mm x 90.0 mm, Compression Ratio: 9.5:1, Horsepower (approx.): 125-135 hp @ 5500-6000 rpm, Torque (approx.): 130-140 lb-ft @ 3500-4500 rpm Engine 2 5L H25A: Type: V6, Displacement: 2.5L (2494cc), Bore x Stroke: 75.5 mm x 69.0 mm, Compression Ratio: 9.3:1, Horsepower (approx.): 155-160 hp @ 5500-6000 rpm, Torque (approx.): 160-165 lb-ft @ 3500-4500 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Multi-point or sequential injection depending on engine variant 🔧 Transmission Standard Transmission Options: 5-speed Manual Transmission (MT), 4-speed Automatic Transmission (AT) Optional Drivetrain Options: Full-time 4WD with center differential and viscous coupling (standard on some trims/engines), Part-time 4WD with hi/low range transfer case (available on others) Features At Features: Electronically controlled for optimal shift points, Lock-up torque converter for improved fuel economy 📐 Dimensions Exterior Wheelbase Inches: Approximately 102.4 inches (2600 mm) Length Inches: Approximately 166.5 - 172.8 inches (4230 - 4390 mm) depending on model year and configuration Width Inches: Approximately 67.3 inches (1710 mm) Height Inches: Approximately 66.1 - 67.5 inches (1680 - 1715 mm) Weights Curb Weight Lbs: Approximately 3100 - 3400 lbs (1400 - 1550 kg) depending on engine and drivetrain Cargo Cargo Volume Cu Ft: Approximately 22.9 - 32.3 cu ft behind rear seats, expandable with seats folded 🛡️ Safety Features Ratings NHTSA Ratings: Variable, generally average for its class and era. Specific ratings should be checked by VIN and model year. Active Features ABS: Available Anti-lock Braking System (ABS) on some models and trims Passive Features Airbags: Driver and front passenger airbags standard. Side airbags were not commonly available in this generation. Seatbelts: Three-point seatbelts with pretensioners...