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2004-2008 Suzuki Swift Sport RS416 Service Repair Manual

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$133.00
่ฒฉๅฃฒไพกๆ ผ
$133.00
้€šๅธธไพกๆ ผ
๐Ÿท๏ธ Basic Information Identification Make: Suzuki Model: Swift Sport Chassis Code: RS416 Vin Prefix Engine Code: JSAEZC31S Generation Generation Codes: ZC21S, ZC31S (Third Generation) Year Range Covered Years: 2004, 2005, 2006, 2007, 2008 ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Subcompact performance hatchback. Competitive Analysis Key Competitors: Mini Cooper S, Volkswagen Golf GTI, Ford Fiesta ST, Honda Civic Si (in certain markets). Key Features Performance Focus: Sport-tuned suspension, enhanced engine output, and sporty exterior styling. Target Audience Enthusiast Appeal: Drivers seeking an affordable and engaging performance-oriented small car. ๐Ÿ“‹ Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service and repair for all systems. Manual Type Manual Format: Service Repair Manual (Volumes 1 & 2) Language Language: English Format Availability Digital Format: Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: Diagnosis, maintenance, adjustments, minor service, component replacement, unit repair (overhaul). Suspension: Inspection, repair, adjustment procedures. Driveline Axle: Component replacement and repair of drive axles and related components. Brakes: System diagnosis, maintenance, caliper, rotor, and hydraulic component service. Transmission Transaxle: Service and overhaul procedures for manual and automatic transmissions. Steering: System maintenance, component replacement, and alignment. HVAC: Air conditioning and heating system diagnosis and repair. Restraint: Airbag system diagnosis and service procedures. Body Cab Accessories: Body panel repair, trim, interior components, and accessories. Control Systems: Electronic control unit (ECU) diagnosis and related system management. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups. Diagnosis: Systematic troubleshooting and fault identification. Repair: Component replacement, minor adjustments, and complex repairs. Overhaul: Disassembly and reassembly of major mechanical components. Torque Specifications: Detailed torque values for critical fasteners across all systems. Diagnostic Trouble Codes: Information on common DTCs and troubleshooting steps for engine and other electronic systems. Technical Depth Depth Of Information: Detailed diagnostic procedures, repair instructions, and unit overhaul specifications. Electrical Systems: Covers wiring diagrams, component testing, diagnosis of lighting, ignition, charging, and ECU systems. Chassis And Body: Detailed procedures for body panel repair, frame straightening basics, interior trim removal, and glass replacement. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Print Quality Printability: All pages printable at high quality. Binding Type Binding: Digital (No physical binding) Paper Type Paper Quality: N/A (Digital) Software Requirements Reader Requirement: Adobe PDF Reader Compatibility Operating Systems: All Versions of Windows & Mac โš™๏ธ Engine Specifications Primary Engine Engine Code: M16A Engine Type: Inline 4-cylinder, DOHC, VVT Displacement: 1.6 Liters (1586 cc) Performance Horsepower: Approximately 125 PS (123 hp / 92 kW) at 6800 rpm (JDM specification, may vary by market). Torque: Approximately 153 Nm (113 lb-ft) at 4800 rpm (JDM specification, may vary by market). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management Ignition System: Electronic ignition ๐Ÿ”ง Transmission Standard Transmission Standard Type: 5-Speed Manual Transmission Optional Transmission Optional Type: 4-Speed Automatic Transmission Features Manual Gear Ratios: Specific ratios detailed within the manual. Fluid Specifications Manual Transmission Fluid: API GL-4, viscosity SAE 75W-90 (refer to manual for exact Suzuki specification). Automatic Transmission Fluid: Suzuki ATF 5D06 or equivalent (refer to manual for exact specification). ๐Ÿ“ Dimensions Exterior Length: Approximately 3765 mm (148.2 in) - varies slightly by market. Width: Approximately 1680 mm (66.1 in). Height: Approximately 1540 mm (60.6 in). Wheelbase Wheelbase: Approximately 2430 mm (95.7 in). Weights Curb Weight: Approximately 1090 kg (2403 lbs) for manual transmission. ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Ratings: Varies by market and testing agency (e.g., Euro NCAP, JNCAP). Refer to specific market data and manual for system details. Passive Features Airbags: Front airbags standard; side and curtain airbags may be optional or market-dependent. Seatbelts: Pretensioner and force limiter equipped seatbelts. Active Features ABS: Anti-lock Braking System (ABS) typically standard on Sport models. Ebs Ebv: Electronic Brake-force Distribution (EBD) often coupled with ABS. Esp Vsc: Electronic Stability Program (ESP) or Vehicle Stability Control (VSC) may be available on higher trims or as an option. ๐Ÿ’ก Technology Features Infotainment Audio System: Factory fitted audio system with CD player and radio; MP3 playback and auxiliary input may be standard or optional. Driver Assistance Cruise Control: Available on certain trim levels or as an option. Connectivity Power Windows Locks: Standard feature on the Sport trim. Lighting Headlights: Halogen headlights, potentially with projector beams on higher trims. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically 10,000 km (6,000 miles) or 6 months, whichever comes first (refer to manual for exact Suzuki recommendation). Air Filter Replacement: Recommended every 20,000 km (12,000 miles) or as needed based on driving conditions. Spark Plug Replacement: Refer to manual, typically around 80,000 - 100,000 km (50,000 - 60,000 miles) for iridium plugs. Fluid Specifications Engine Oil Type: Suzuki recommends 0W-20 or 5W-30 synthetic engine oil (API SN or ILSAC GF-5 compliant). Always verify with the manual. Engine Oil Capacity: Approximately 3.4 Liters (3.6 US Quarts) with filter change. Coolant Type: Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based...
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2004-2008 Suzuki Swift Sport RS416 Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Suzuki
Model:
Swift Sport
Chassis Code:
RS416
Vin Prefix Engine Code:
JSAEZC31S
Generation
Generation Codes:
ZC21S, ZC31S (Third Generation)
Year Range
Covered Years:
2004, 2005, 2006, 2007, 2008
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Subcompact performance hatchback.
Competitive Analysis
Key Competitors:
Mini Cooper S, Volkswagen Golf GTI, Ford Fiesta ST, Honda Civic Si (in certain markets).
Key Features
Performance Focus:
Sport-tuned suspension, enhanced engine output, and sporty exterior styling.
Target Audience
Enthusiast Appeal:
Drivers seeking an affordable and engaging performance-oriented small car.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service and repair for all systems.
Manual Type
Manual Format:
Service Repair Manual (Volumes 1 & 2)
Language
Language:
English
Format Availability
Digital Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Diagnosis, maintenance, adjustments, minor service, component replacement, unit repair (overhaul).
Suspension:
Inspection, repair, adjustment procedures.
Driveline Axle:
Component replacement and repair of drive axles and related components.
Brakes:
System diagnosis, maintenance, caliper, rotor, and hydraulic component service.
Transmission Transaxle:
Service and overhaul procedures for manual and automatic transmissions.
Steering:
System maintenance, component replacement, and alignment.
HVAC:
Air conditioning and heating system diagnosis and repair.
Restraint:
Airbag system diagnosis and service procedures.
Body Cab Accessories:
Body panel repair, trim, interior components, and accessories.
Control Systems:
Electronic control unit (ECU) diagnosis and related system management.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups.
Diagnosis:
Systematic troubleshooting and fault identification.
Repair:
Component replacement, minor adjustments, and complex repairs.
Overhaul:
Disassembly and reassembly of major mechanical components.
Torque Specifications:
Detailed torque values for critical fasteners across all systems.
Diagnostic Trouble Codes:
Information on common DTCs and troubleshooting steps for engine and other electronic systems.
Technical Depth
Depth Of Information:
Detailed diagnostic procedures, repair instructions, and unit overhaul specifications.
Electrical Systems:
Covers wiring diagrams, component testing, diagnosis of lighting, ignition, charging, and ECU systems.
Chassis And Body:
Detailed procedures for body panel repair, frame straightening basics, interior trim removal, and glass replacement.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
All pages printable at high quality.
Binding Type
Binding:
Digital (No physical binding)
Paper Type
Paper Quality:
N/A (Digital)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Compatibility
Operating Systems:
All Versions of Windows & Mac
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
M16A
Engine Type:
Inline 4-cylinder, DOHC, VVT
Displacement:
1.6 Liters (1586 cc)
Performance
Horsepower:
Approximately 125 PS (123 hp / 92 kW) at 6800 rpm (JDM specification, may vary by market).
Torque:
Approximately 153 Nm (113 lb-ft) at 4800 rpm (JDM specification, may vary by market).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
Ignition System:
Electronic ignition
๐Ÿ”ง Transmission
Standard Transmission
Standard Type:
5-Speed Manual Transmission
Optional Transmission
Optional Type:
4-Speed Automatic Transmission
Features
Manual Gear Ratios:
Specific ratios detailed within the manual.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, viscosity SAE 75W-90 (refer to manual for exact Suzuki specification).
Automatic Transmission Fluid:
Suzuki ATF 5D06 or equivalent (refer to manual for exact specification).
๐Ÿ“ Dimensions
Exterior
Length:
Approximately 3765 mm (148.2 in) - varies slightly by market.
Width:
Approximately 1680 mm (66.1 in).
Height:
Approximately 1540 mm (60.6 in).
Wheelbase
Wheelbase:
Approximately 2430 mm (95.7 in).
Weights
Curb Weight:
Approximately 1090 kg (2403 lbs) for manual transmission.
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency (e.g., Euro NCAP, JNCAP). Refer to specific market data and manual for system details.
Passive Features
Airbags:
Front airbags standard; side and curtain airbags may be optional or market-dependent.
Seatbelts:
Pretensioner and force limiter equipped seatbelts.
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard on Sport models.
Ebs Ebv:
Electronic Brake-force Distribution (EBD) often coupled with ABS.
Esp Vsc:
Electronic Stability Program (ESP) or Vehicle Stability Control (VSC) may be available on higher trims or as an option.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory fitted audio system with CD player and radio; MP3 playback and auxiliary input may be standard or optional.
Driver Assistance
Cruise Control:
Available on certain trim levels or as an option.
Connectivity
Power Windows Locks:
Standard feature on the Sport trim.
Lighting
Headlights:
Halogen headlights, potentially with projector beams on higher trims.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km (6,000 miles) or 6 months, whichever comes first (refer to manual for exact Suzuki recommendation).
Air Filter Replacement:
Recommended every 20,000 km (12,000 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Refer to manual, typically around 80,000 - 100,000 km (50,000 - 60,000 miles) for iridium plugs.
Fluid Specifications
Engine Oil Type:
Suzuki recommends 0W-20 or 5W-30 synthetic engine oil (API SN or ILSAC GF-5 compliant). Always verify with the manual.
Engine Oil Capacity:
Approximately 3.4 Liters (3.6 US Quarts) with filter change.
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with anti-corrosive additives (pink or red).
Known Issues
Common Wear Items:
Clutch wear (especially in spirited driving), suspension bushings, wheel bearings, and potential catalytic converter issues on high-mileage examples.
Engine Performance Notes:
M16A engine is generally reliable but can benefit from regular maintenance to preserve performance. Carbon buildup on intake valves can occur in some cases.
๐Ÿ“š Vehicle History
Brand Heritage
Suzuki Motorsport Legacy:
Suzuki has a strong heritage in motorsport, particularly in rallying and motorcycle racing, which influenced the Swift Sport's development.
Model Evolution
Third Generation Launch:
The third generation (ZC21S/ZC31S) was launched in 2004, with the performance-oriented Sport variant debuting shortly after, focusing on a balance of agility and power.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Kosai Plant) and subsequently in other Suzuki global facilities depending on market.
๐Ÿ† Awards & Recognition
Recognitions
Performance Car Awards:
The Swift Sport consistently received praise in automotive media for its handling, agility, and value for money in the hot hatch segment.
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