Suzuki SX4 RW416 TAIWAN Model 2006-2009 Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Suzuki Model: SX4 Internal Model Code: RW416 Generation First Generation Years: 2006-2014 Codes Taiwan Market Code: RW416 ๐ Introduction Market Position Segment: Subcompact Crossover SUV Competitive Analysis Key Competitors Era: Honda Fit, Toyota Yaris, Ford Fiesta, Nissan Note Key Features Design: Stylish, compact design with practical interior and available AWD. Versatility: Adaptable for urban driving and light off-road use, especially AWD models. ๐ Manual Details Coverage Areas Covered Model Years: 2006, 2007, 2008, 2009 Market Focus: Taiwanese Market Page Count Total Pages: Over 1500 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF ๐ Manual Coverage Systems Covered Engine: Complete Engine Service, Diagnosis, Repair, and Overhaul Transmission: Manual and Automatic Transmission Service, Diagnosis, and Repair Drivetrain: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) Systems Brakes: Hydraulic Brake System, ABS, EBD Suspension: Front and Rear Suspension, Steering System Electrical: Complete Electrical System, Wiring Diagrams, ECUs, Lighting Body: Bodywork, Exterior and Interior Trim, Doors, Glass HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Fuel System: Fuel Tank, Pump, Injectors, Emission Control Systems Cooling System: Radiator, Thermostat, Water Pump, Cooling Fan Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler Safety Systems: Airbag System, Seatbelt Pre-tensioners Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements Troubleshooting: Diagnostic Procedures, Fault Code Interpretation, Symptom Analysis Repair: Step-by-Step Repair Instructions for all Major Components Disassembly Assembly: Detailed Procedures for Component Removal and Installation Adjustments: Precise Adjustment Procedures and Specifications Specifications: Torque Specifications, Wear Limits, Tolerances Special Tools: Identification and Usage of Required Special Service Tools Technical Depth Depth: Comprehensive from basic maintenance to complete rebuilds and diagnostics Diagrams Illustrations: Detailed Exploded Diagrams, Pictorial Diagrams, Drawings, and Photos ๐ Manual Specifications File Format Format: PDF Print Quality Printability: Fully Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirement: Adobe Reader Os Compatibility: Windows, Mac, Linux โ๏ธ Engine Specifications Primary Engine Engine Code: M16A Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.6 Liters (1586 cc) Performance Horsepower: Approximately 100-110 PS (Varies slightly by market and tuning) Torque: Approximately 140-145 Nm (Varies slightly by market and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (MPI) Recommended Fuel: Unleaded Gasoline (Octane rating as per local Suzuki specifications) Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities ๐ง Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) ๐ Dimensions Exterior Length: Approx. 4100-4135 mm Width: Approx. 1690-1705 mm Height: Approx. 1560-1605 mm Wheelbase Wheelbase: Approx. 2500 mm Weights Curb Weight: Approx. 1100-1250 kg (Varies by drivetrain and trim) Cargo Cargo Volume: Approx. 255-270 Liters (with rear seats up) ๐ก๏ธ Safety Features Ratings E Ncap Rating: 4-star (Early models, may vary by specific test and equipment) Active Features ABS: Anti-lock Braking System Ebd: Electronic Brake-force Distribution AWD System: Intelligent All-Wheel Drive (i-AWD) system (optional) Passive Features Airbags: Front driver and passenger airbags Seatbelts: 3-point front seatbelts with pre-tensioners, 3-point rear seatbelts Body Structure: Suzuki's Total Effective Control Technology (TECT) body ๐ก Technology Features Infotainment Audio System: Factory fitted radio/CD player, often with basic speaker setup. Upgrade options may exist. Driver Assistance ABS: Standard on most models within this range. AWD: Optional intelligent AWD system offers enhanced traction in slippery conditions. Connectivity Usb Aux: May be present on higher trims or as an aftermarket addition. ๐ง Maintenance Service Intervals Oil Change: Typically every 5,000-10,000 km or 6-12 months, as per manual. Air Filter: Inspect every 10,000 km, replace as needed or per schedule. Spark Plugs: Typically iridium plugs with a longer interval, refer to manual for specific mileage. Fluid Specifications Engine Oil: API SG/SH/SJ/SL/SM or ILSAC GF-2/GF-3/GF-4, viscosity typically 5W-30 or 10W-40. Coolant: Suzuki Super Long Life Coolant or equivalent (Ethylene Glycol based) Transmission Fluid Manual: API GL-4, SAE 75W-85 or 75W-90 gear oil Transmission Fluid Automatic: Suzuki ATF-HP or equivalent Dexron III/Mercon equivalent. Brake Fluid: DOT 3 or DOT 4. Known Issues Common Wear Items: Front suspension components (bushings, ball joints), wheel bearings, clutch wear (manual). Electrical Gremlins: Occasional issues with power windows, central locking, or sensor failures, often electrical connection related. Engine Performance: Can experience rough idle or power loss if ignition system (coils, plugs) or fuel injectors are neglected. ๐ Vehicle History Brand Heritage Heritage: Suzuki has a long history in small, economical, and capable vehicles, including off-roaders. Model Evolution First Generation Introduction: Launched in 2006 globally, replacing models like the Ignis and Liana in some markets. Taiwan Introduction: Specifically targeted at markets like Taiwan, offering a balance of features and affordability. Production Manufacturing Locations: Primarily produced in Japan, but assembly may have occurred in other regions. ๐ Awards & Recognition Recognitions Safety Awards: Generally received respectable safety ratings for its class and era....