🏷️ Basic Information Identification Make: Suzuki Model: Vinson 500 Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007 Vehicle Type: ATV (All-Terrain Vehicle) Codes Chassis Code General: LT-V500F 👋 Introduction Market Position Positioning: Essential technical resource for Suzuki Vinson 500 owners and technicians. Competitive Analysis Advantage: Provides dealership-level repair and maintenance information at a fraction of the cost. Key Features Uniqueness: Vehicle-specific, not generic; contains exact procedures used by authorized technicians. Value Proposition: Enables owners to perform maintenance and repairs, saving significant costs. Content Source: Written by manufacturers (Suzuki), ensuring accuracy and completeness. 📋 Manual Details Coverage Areas General Information: Covered Routine Maintenance: Covered Specifications: Covered Periodic Checks And Adjustments: Covered Lubrication: Covered Cooling System: Covered Transmission: Covered Drive Chain: Covered Sprockets: Covered Engine Specifications: Covered Engine Removal And Installation: Covered Fuel System: Covered Steering System: Covered Shocks: Covered Body Work: Covered Intake And Exhaust: Covered Electrical System: Covered Advanced Troubleshooting: Covered Wiring Diagram: Covered Page Count Estimated Page Count: N/A (Digital Format) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Primary Format: PDF Compatibility: Windows, macOS, Mobile Devices (with PDF Reader) Accessibility: Viewable on PC, Mac, phones, ebook readers Printability: Yes (Individual pages printable) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage including disassembly, inspection, assembly, and torque specifications. Engine Fuel: Carburetor system, fuel pump, fuel lines, and related components. Cooling System: Radiator, fan, coolant, hoses, thermostat, and related components. Transmission Drivetrain: Automatic transmission (CVT), drive shafts, differentials, and related components. Electrical System: Ignition system, lighting, battery, charging system, starter, switches, and sensors. Brakes: Hydraulic brake system, calipers, master cylinder, brake lines, pads, rotors. Suspension Steering: Front and rear suspension, shocks, springs, steering column, tie rods, ball joints. Bodywork Chassis: Frame, body panels, fenders, seats, handlebars, racks. Procedures Included Diagnostic Procedures: Comprehensive troubleshooting guides for identifying and resolving common and complex issues. Repair Procedures: Step-by-step instructions for all major repair operations. Maintenance Procedures: Routine maintenance tasks, fluid changes, filter replacements, adjustments. Disassembly Assembly: Detailed instructions for removing and reinstalling all major components. Wiring Diagrams: Full electrical system wiring schematics for accurate diagnosis and repair. Technical Depth Depth: Comprehensive, suitable for professional technicians and experienced DIY mechanics. Detail Level: Includes detailed diagrams, illustrations, and precise specifications. Target Audience: Authorised dealer service departments, independent repair shops, and knowledgeable owners. 📊 Manual Specifications File Format Requirements: Adobe PDF Reader Print Quality Quality: Clear, crisp text and high-quality illustrations/diagrams. Binding Type Type: Digital (PDF) Paper Type Type: N/A (Digital Format - printable pages) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, SOHC, 1-cylinder Displacement: 499 cc (Cubic Centimeters) Bore X Stroke: 94.0 mm x 71.2 mm Compression Ratio: 8.5:1 Cooling System: Liquid-cooled Performance Horsepower: Approximately 30 HP (1999-2001 models had ~33 HP, variations may exist) Torque: Refer to manual for specific torque figures. Fuel System Carburetor: Mikuni BSR42 (typically) Fuel Capacity: 4.5 Gallons (Approx. 17 Liters) Lubrication Oil Type: SAE 10W-40 API SE, SF, SG, SH, SJ or Suzuki Performance 4-stroke Engine Oil Oil Capacity With Filter Change: Approximately 2.6 US quarts (2.4 liters) 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) with Hi/Lo range and Reverse Features Drive System: Shaft Drive (4WD) Transmission Fluid: Refer to manual for specific Suzuki ATF or equivalent. 📐 Dimensions Exterior Length: Approximately 81.7 inches (2075 mm) Width: Approximately 47.0 inches (1195 mm) Height: Approximately 45.7 inches (1160 mm) Weights Dry Weight: Approximately 584 lbs (265 kg) Curb Weight: Approximately 617 lbs (280 kg) Ground Clearance: Approximately 7.1 inches (180 mm) Towing Capacity: Refer to manual for specific ratings (typically around 1500-2000 lbs for ATVs). Rack Capacity Front: Approximately 44 lbs (20 kg) Rack Capacity Rear: Approximately 176 lbs (80 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to ANSI/SVIA standards for ATVs. Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Included. Passive Features Lighting: Dual headlights, taillight, brake light. Rollover Protection: N/A (Standard for ATVs, rider responsibility). 💡 Technology Features Infotainment Features: N/A (Basic utility ATV, no complex infotainment systems). Driver Assistance Features: N/A (Focus on mechanical systems and 4WD capability). Connectivity Features: N/A. Ignition System Type: CDI (Capacitor Discharge Ignition). Lighting System Headlights: Dual 30W headlights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 1,000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact specifications). Spark Plug Check Interval: Every 2,000 km (1,200 miles). Air Filter Cleaning Interval: Every 500 km (300 miles) or more frequently in dusty conditions. Valve Clearance Check: Every 4,000 km (2,400 miles). Fluid Specifications Engine Oil: SAE 10W-40 API SE, SF, SG, SH, SJ or Suzuki Performance 4-stroke Engine Oil Coolant: High-quality permanent type antifreeze coolant (50% mixture with distilled water). Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid. Transmission Fluid: Suzuki ATF or equivalent (refer to manual for specific part number and...