Suzuki VS 700 750 800 1987-2009 Service Repair Manual
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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Suzuki Model: VS Series (Intruder/Boulevard) Model Variant: VS700, VS750, VS800 Model Years Covered: 1987-2009 👋 Introduction Market Position Market Position: Essential resource for owners and independent mechanics of Suzuki VS series motorcycles, providing in-depth technical knowledge for maintenance and repair. Competitive Analysis Competitive Analysis: Offers a singular point of reference for a wide range of model years and variations, consolidating information often dispersed across individual year manuals. Key Features Key Features: Extensive model year coverage (1987-2009), detailed system breakdown, troubleshooting guides, and maintenance schedules for DIY enthusiasts and professional shops. Preventative Maintenance Emphasis: The manual stresses the importance of regular maintenance to prevent future issues and ensure longevity of the motorcycle. 📋 Manual Details Coverage Areas Manual Title: Suzuki VS 700 750 800 1987-2009 Service Repair Manual Specific Models Covered: VS700GLE, VS700GLH (87), VS750GLJ (88), VS750GLK (89), VS750GLFL/GLPL (90), VS750GLFM/GLPM (91), VS800GLN (92), VS800GLP/R (93/94), VS800GLS (95), VS800GLT/V (96/97), VS800GLW/X (98/99), VS800GLY/K1-K9 (00-09) Additional Supplements: The manual includes supplements for various model code suffixes, indicating a broad scope within the VS series. Page Count Page Count: Not specified, assumed comprehensive for the indicated years Manual Type Manual Type: Service Repair Manual / Workshop Manual Language Language: English Format File Format: PDF / WINRAR 📖 Manual Coverage Systems Covered Systems Covered: General Information, Periodic Maintenance, Engine, Shaft Drive, Fuel and Lubrication System, Cooling System, Chassis, Electrical System, Servicing Information, Emission Control Information Engine Overhaul Procedures: Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, valves, gaskets), and reassembly, including torque specifications. Fuel System Service: Carburetor cleaning, adjustment, rebuilding kits, fuel pump testing (if applicable), fuel filter replacement. Electrical System Diagnostics: Wiring diagrams, troubleshooting circuits (lighting, ignition, starter, charging system), component testing (stator, regulator/rectifier, battery). Chassis Components: Includes information on frame, swingarm, steering head bearings, wheels, tires, and suspension components. Procedures Included Procedures Included: Diagnosis, Troubleshooting, Repair, Maintenance, Overhaul, Adjustments, Inspections, Replacements, Specifications Suspension Service: Fork seal replacement, oil change, rear shock absorber inspection and replacement. Brake System Maintenance: Brake pad replacement, caliper service, brake line inspection and replacement, master cylinder overhaul, brake fluid flush and bleeding. Shaft Drive Maintenance: Inspection of drive shaft and universal joint, gear oil change, troubleshooting for noise or binding. Engine Timing Adjustment: Procedures for checking and adjusting ignition and valve timing where applicable. Technical Depth Technical Depth: Comprehensive; covers routine maintenance to major repairs and engine rebuilding. Diagnostic Troubleshooting: Systematic approach to identifying and resolving common and uncommon mechanical and electrical problems, often with flowcharts or step-by-step guides. Torque Specifications: Provides essential torque values for critical fasteners, essential for correct assembly and preventing damage. 📊 Manual Specifications File Format File Format: PDF, compatible with WINRAR for extraction Searchability: PDF format generally allows for text searching of keywords, facilitating quick access to specific information. Print Quality Print Quality: Assumed high-quality digital reproduction of original factory documentation Illustration Quality: Expect clear line drawings, diagrams, and photographic illustrations for assembly and repair procedures. Binding Type Binding Type: Digital download; no physical binding Paper Type Paper Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke, SOHC, 4 valves per cylinder (typically) Engine Displacement: 700cc, 750cc, 800cc (depending on specific model variant) Performance Horsepower Range: Approximately 50-60 HP (varies by year and specific model) Torque Range: Approximately 45-55 lb-ft (varies by year and specific model) Fuel System Fuel System Type: Carbureted (early models), Fuel Injection (later models, e.g., 800cc models from the mid-2000s onwards) Carburetor Details: Dual Mikuni carburetors, specific models and sizes vary by year (e.g., Mikuni BSW36 for some models) Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type Specification: Suzuki recommends API SG or higher, SAE 10W-40 or 20W-50 motorcycle specific oil. (Exact specification to be confirmed in manual for specific year). Ignition System Ignition Type: Electronic Ignition (CDI/TCBI) Engine Type Engine Configuration: V-twin, typically with a 45-degree bank angle, contributing to its cruiser aesthetic and character. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A (All models in this range are typically 5-speed manual) Features Drive Type: Shaft Drive Clutch Type: Wet multi-plate 📐 Dimensions Exterior Wheelbase Range: Approximately 60-63 inches (varies by model and year) Weights Dry Weight Range: Approximately 450-500 lbs (varies by model and year) Wet Weight Range: Approximately 480-530 lbs (varies by model and year) 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety relies heavily on rider skill and adherence to maintenance. No standardized crash test ratings like automobiles. Active Features Active Safety Features: Hydraulic disc brakes (front and rear), integrated lighting system. Passive Features Passive Safety Features: Sturdy steel frame construction. 💡 Technology Features Infotainment Infotainment Features: N/A - These are traditional motorcycles with minimal integrated electronic features beyond basic instrumentation and lighting. Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval:...
Essential resource for owners and independent mechanics of Suzuki VS series motorcycles, providing in-depth technical knowledge for maintenance and repair.
Competitive Analysis
Competitive Analysis:
Offers a singular point of reference for a wide range of model years and variations, consolidating information often dispersed across individual year manuals.
Key Features
Key Features:
Extensive model year coverage (1987-2009), detailed system breakdown, troubleshooting guides, and maintenance schedules for DIY enthusiasts and professional shops.
Preventative Maintenance Emphasis:
The manual stresses the importance of regular maintenance to prevent future issues and ensure longevity of the motorcycle.
📋 Manual Details
Coverage Areas
Manual Title:
Suzuki VS 700 750 800 1987-2009 Service Repair Manual
Fork seal replacement, oil change, rear shock absorber inspection and replacement.
Brake System Maintenance:
Brake pad replacement, caliper service, brake line inspection and replacement, master cylinder overhaul, brake fluid flush and bleeding.
Shaft Drive Maintenance:
Inspection of drive shaft and universal joint, gear oil change, troubleshooting for noise or binding.
Engine Timing Adjustment:
Procedures for checking and adjusting ignition and valve timing where applicable.
Technical Depth
Technical Depth:
Comprehensive; covers routine maintenance to major repairs and engine rebuilding.
Diagnostic Troubleshooting:
Systematic approach to identifying and resolving common and uncommon mechanical and electrical problems, often with flowcharts or step-by-step guides.
Torque Specifications:
Provides essential torque values for critical fasteners, essential for correct assembly and preventing damage.
📊 Manual Specifications
File Format
File Format:
PDF, compatible with WINRAR for extraction
Searchability:
PDF format generally allows for text searching of keywords, facilitating quick access to specific information.
Print Quality
Print Quality:
Assumed high-quality digital reproduction of original factory documentation
Illustration Quality:
Expect clear line drawings, diagrams, and photographic illustrations for assembly and repair procedures.
Binding Type
Binding Type:
Digital download; no physical binding
Paper Type
Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-stroke, SOHC, 4 valves per cylinder (typically)
Engine Displacement:
700cc, 750cc, 800cc (depending on specific model variant)
Performance
Horsepower Range:
Approximately 50-60 HP (varies by year and specific model)
Torque Range:
Approximately 45-55 lb-ft (varies by year and specific model)
Fuel System
Fuel System Type:
Carbureted (early models), Fuel Injection (later models, e.g., 800cc models from the mid-2000s onwards)
Carburetor Details:
Dual Mikuni carburetors, specific models and sizes vary by year (e.g., Mikuni BSW36 for some models)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type Specification:
Suzuki recommends API SG or higher, SAE 10W-40 or 20W-50 motorcycle specific oil. (Exact specification to be confirmed in manual for specific year).
Ignition System
Ignition Type:
Electronic Ignition (CDI/TCBI)
Engine Type
Engine Configuration:
V-twin, typically with a 45-degree bank angle, contributing to its cruiser aesthetic and character.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmission:
N/A (All models in this range are typically 5-speed manual)
Features
Drive Type:
Shaft Drive
Clutch Type:
Wet multi-plate
📐 Dimensions
Exterior
Wheelbase Range:
Approximately 60-63 inches (varies by model and year)
Weights
Dry Weight Range:
Approximately 450-500 lbs (varies by model and year)
Wet Weight Range:
Approximately 480-530 lbs (varies by model and year)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety relies heavily on rider skill and adherence to maintenance. No standardized crash test ratings like automobiles.
Active Features
Active Safety Features:
Hydraulic disc brakes (front and rear), integrated lighting system.
Passive Features
Passive Safety Features:
Sturdy steel frame construction.
💡 Technology Features
Infotainment
Infotainment Features:
N/A - These are traditional motorcycles with minimal integrated electronic features beyond basic instrumentation and lighting.
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-4,000 miles or 6 months, whichever comes first. (Refer to manual for exact mileage/time for specific model year).
Spark Plug Replacement:
Recommended replacement every 7,500-10,000 miles. (Refer to manual for specific type and gap).
Air Filter Cleaning Replacement:
Inspect every 3,000 miles, clean or replace as needed. (Refer to manual for specific part number and cleaning procedure).
Fluid Specifications
Brake Fluid Specification:
DOT 4 Recommended. (Refer to manual for exact specification and bleeding procedure).
Coolant Specification:
Permanent type antifreeze coolant (ethylene glycol base), 50/50 mix with distilled water. (Refer to manual for exact type and capacity).
Final Drive Oil Specification:
Hypoid gear oil, SAE 80W-90. (Refer to manual for exact capacity and replacement interval).
Known Issues
Common Issues:
Carburetor issues (clogging, synchronization), starter solenoid failure, fuel line degradation (especially on older models), clutch wear, and occasional electrical gremlins. Shaft drive maintenance is crucial.
Suspension Wear:
Over time, fork seals can degrade, leading to oil leaks. Rear shocks may lose damping effectiveness.
Cooling System Concerns:
Regular coolant flushes and thermostat checks are advised to prevent overheating, particularly in heavy traffic or hot climates.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Suzuki has a long-standing reputation for producing reliable and performance-oriented motorcycles, particularly known for its V-twin cruisers.
Model Evolution
Model Evolution:
The VS series evolved from the VS700 Intruder, introducing larger displacement engines (750cc, 800cc) and updates to styling and technology, eventually leading to the Boulevard nameplate for later models.