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Suzuki VS1400 Intruder 1987-2004 Workshop Service Repair Manual

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$141.00
่ฒฉๅฃฒไพกๆ ผ
$141.00
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๐Ÿท๏ธ Basic Information Identification Make: Suzuki Model: VS1400 Intruder Model Nickname: Boulevard S83 (North America) Generation Generation Code: VX51 Codes Chassis Code: VX51 ๐Ÿ‘‹ Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Owners, DIY mechanics, professional technicians working on the VS1400 Intruder Competitive Analysis Competitors: Honda Shadow, Yamaha Virago, Kawasaki Vulcan Key Features Features: V-twin engine, shaft drive, classic cruiser styling, extensive production run Value Proposition Purpose: To provide comprehensive, accurate, and accessible repair and maintenance information for the Suzuki VS1400 Intruder, enabling owners to maintain their motorcycles effectively. ๐Ÿ“‹ Manual Details Coverage Areas Covered Years: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Total Pages: 426 Manual Type Type: Workshop Service Repair Manual Content Source: Likely based on official Suzuki factory service manuals. Language Language: English Format File Format: PDF Delivery Method: Instant Download ๐Ÿ“– Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, starting, charging systems Transmission: Transmission inspection, disassembly, assembly, and adjustment Drivetrain: Driveshaft, rear wheel drive, final drive Suspension: Front fork, rear shock absorber, swingarm, and related components Brakes: Front and rear brake systems, hydraulic components, pad replacement Electrical: Wiring diagrams, lighting, ignition, battery, charging system, electronic controls Fuel System: Carburetor(s) (Mikuni BSR series), fuel lines, fuel tank, fuel pump (if applicable) Exhaust System: Exhaust pipes, mufflers, gaskets Wheels And Tires: Wheel bearing inspection, tire pressure, tire replacement Frame And Bodywork: Frame components, body panels, seat, fuel tank mounting Ignition System: Ignition timing, spark plug specifications, CDI unit troubleshooting. Starting Charging: Starter motor, starter clutch, battery, generator/alternator testing and replacement. Clutch: Clutch operation, adjustment, plate replacement, spring specifications. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, brake fluid changes, coolant checks Troubleshooting: Diagnostic procedures for common issues, electrical troubleshooting charts Repair: Detailed step-by-step repair instructions for all major components Disassembly Assembly: Comprehensive procedures for taking apart and reassembling components Adjustment: Carburetor synchronization, clutch adjustment, brake lever adjustment, cable adjustments Technical Specifications: Torque specifications, wear limits, fluid capacities, electrical values Electrical Diagnostics: Includes wiring diagrams, troubleshooting flowcharts for common electrical faults, testing of charging system components, ignition system components. Torque Specifications: Extensive torque specifications for all critical fasteners throughout the motorcycle. Technical Depth Depth: Comprehensive from basic maintenance to in-depth engine rebuilding and electrical diagnostics. Visual Aids: Detailed illustrations, exploded diagrams, drawings, and photographs Special Tools: Identification and usage instructions for required special service tools Documentation Style: Clear, concise explanations with emphasis on safety precautions and correct procedures, supported by visual aids. ๐Ÿ“Š Manual Specifications File Format Quality: High-resolution PDF, suitable for printing Searchability: Likely searchable text within the PDF for quick information retrieval Print Quality Printable: Yes, all pages are printable Binding Type Type: Digital (PDF) Paper Type Type: N/A (Digital Format) Compatibility Operating Systems: Windows, Mac, Linux Required Software: Adobe Reader or compatible PDF viewer โš™๏ธ Engine Specifications Primary Engine Type: Four-stroke, V-twin, SOHC, 2 valves per cylinder Displacement: 1360cc (83 cubic inches) Bore X Stroke: 82.0 mm x 81.0 mm (approx.) Compression Ratio: 9.3:1 (typical) Cooling System: Air-cooled Performance Horsepower: Approx. 60-65 HP (varies by year and market) Torque: Approx. 70-75 lb-ft (varies by year and market) Fuel System Carburetion: Twin Mikuni BSR36 carburetors Fuel Type: Unleaded gasoline Lubrication Oil Capacity: Approx. 4.5 liters (4.8 US quarts) with filter change Recommended Oil: Refer to manual for specific viscosity (e.g., 10W-40, 20W-50, API SG or higher) ๐Ÿ”ง Transmission Standard Type: 5-speed constant mesh Features Drive Type: Shaft drive Clutch Type: Wet multi-plate ๐Ÿ“ Dimensions Exterior Length: Approx. 2345 mm (92.3 in) Width: Approx. 880 mm (34.6 in) Height: Approx. 1170 mm (46.1 in) Wheelbase: Approx. 1605 mm (63.2 in) Weights Dry Weight: Approx. 224 kg (494 lbs) Gross Vehicle Weight Rating: Refer to manual Fuel Tank Capacity: Approx. 12.0 liters (3.2 US gal) ๐Ÿ›ก๏ธ Safety Features Ratings Safety Standards: Meets relevant national and international motorcycle safety standards. Active Features Braking System: Disc front brake, Drum rear brake (earlier models may have drum front), ABS not typically standard on this model. Passive Features Lighting: Headlight, taillight, brake light, turn signals Structural: Steel frame construction ๐Ÿ’ก Technology Features Infotainment System: Basic analog instrumentation (speedometer, tachometer, odometer, trip meter, indicator lights). No advanced infotainment systems. Driver Assistance Features: None typically offered, as it predates widespread motorcycle driver assistance technologies. ๐Ÿ”ง Maintenance Service Intervals Oil Change: Every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. Air Filter: Inspect every 5,000 km (3,000 miles), clean or replace as needed. Replacement interval typically 10,000-15,000 km (6,000-9,000 miles). Spark Plugs: Replace every 10,000-12,000 km (6,000-7,500 miles) or as specified in the manual. Valve Clearance: Inspect and adjust every 10,000-15,000 km (6,000-9,000 miles). Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (check manual for specific recommendation) Fork Oil: Refer to manual for specific viscosity and...
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Suzuki VS1400 Intruder 1987-2004 Workshop Service Repair ManualSuzuki VS1400 Intruder 1987-2004 Workshop Service Repair ManualSuzuki VS1400 Intruder 1987-2004 Workshop Service Repair ManualSuzuki VS1400 Intruder 1987-2004 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Suzuki
Model:
VS1400 Intruder
Model Nickname:
Boulevard S83 (North America)
Generation
Generation Code:
VX51
Codes
Chassis Code:
VX51
๐Ÿ‘‹ Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Owners, DIY mechanics, professional technicians working on the VS1400 Intruder
Competitive Analysis
Competitors:
Honda Shadow, Yamaha Virago, Kawasaki Vulcan
Key Features
Features:
V-twin engine, shaft drive, classic cruiser styling, extensive production run
Value Proposition
Purpose:
To provide comprehensive, accurate, and accessible repair and maintenance information for the Suzuki VS1400 Intruder, enabling owners to maintain their motorcycles effectively.
๐Ÿ“‹ Manual Details
Coverage Areas
Covered Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Total Pages:
426
Manual Type
Type:
Workshop Service Repair Manual
Content Source:
Likely based on official Suzuki factory service manuals.
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, starting, charging systems
Transmission:
Transmission inspection, disassembly, assembly, and adjustment
Drivetrain:
Driveshaft, rear wheel drive, final drive
Suspension:
Front fork, rear shock absorber, swingarm, and related components
Brakes:
Front and rear brake systems, hydraulic components, pad replacement
Electrical:
Wiring diagrams, lighting, ignition, battery, charging system, electronic controls
Fuel System:
Carburetor(s) (Mikuni BSR series), fuel lines, fuel tank, fuel pump (if applicable)
Exhaust System:
Exhaust pipes, mufflers, gaskets
Wheels And Tires:
Wheel bearing inspection, tire pressure, tire replacement
Frame And Bodywork:
Frame components, body panels, seat, fuel tank mounting
Ignition System:
Ignition timing, spark plug specifications, CDI unit troubleshooting.
Starting Charging:
Starter motor, starter clutch, battery, generator/alternator testing and replacement.
Clutch:
Clutch operation, adjustment, plate replacement, spring specifications.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, brake fluid changes, coolant checks
Troubleshooting:
Diagnostic procedures for common issues, electrical troubleshooting charts
Repair:
Detailed step-by-step repair instructions for all major components
Disassembly Assembly:
Comprehensive procedures for taking apart and reassembling components
Adjustment:
Carburetor synchronization, clutch adjustment, brake lever adjustment, cable adjustments
Technical Specifications:
Torque specifications, wear limits, fluid capacities, electrical values
Electrical Diagnostics:
Includes wiring diagrams, troubleshooting flowcharts for common electrical faults, testing of charging system components, ignition system components.
Torque Specifications:
Extensive torque specifications for all critical fasteners throughout the motorcycle.
Technical Depth
Depth:
Comprehensive from basic maintenance to in-depth engine rebuilding and electrical diagnostics.
Visual Aids:
Detailed illustrations, exploded diagrams, drawings, and photographs
Special Tools:
Identification and usage instructions for required special service tools
Documentation Style:
Clear, concise explanations with emphasis on safety precautions and correct procedures, supported by visual aids.
๐Ÿ“Š Manual Specifications
File Format
Quality:
High-resolution PDF, suitable for printing
Searchability:
Likely searchable text within the PDF for quick information retrieval
Print Quality
Printable:
Yes, all pages are printable
Binding Type
Type:
Digital (PDF)
Paper Type
Type:
N/A (Digital Format)
Compatibility
Operating Systems:
Windows, Mac, Linux
Required Software:
Adobe Reader or compatible PDF viewer
โš™๏ธ Engine Specifications
Primary Engine
Type:
Four-stroke, V-twin, SOHC, 2 valves per cylinder
Displacement:
1360cc (83 cubic inches)
Bore X Stroke:
82.0 mm x 81.0 mm (approx.)
Compression Ratio:
9.3:1 (typical)
Cooling System:
Air-cooled
Performance
Horsepower:
Approx. 60-65 HP (varies by year and market)
Torque:
Approx. 70-75 lb-ft (varies by year and market)
Fuel System
Carburetion:
Twin Mikuni BSR36 carburetors
Fuel Type:
Unleaded gasoline
Lubrication
Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter change
Recommended Oil:
Refer to manual for specific viscosity (e.g., 10W-40, 20W-50, API SG or higher)
๐Ÿ”ง Transmission
Standard
Type:
5-speed constant mesh
Features
Drive Type:
Shaft drive
Clutch Type:
Wet multi-plate
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2345 mm (92.3 in)
Width:
Approx. 880 mm (34.6 in)
Height:
Approx. 1170 mm (46.1 in)
Wheelbase:
Approx. 1605 mm (63.2 in)
Weights
Dry Weight:
Approx. 224 kg (494 lbs)
Gross Vehicle Weight Rating:
Refer to manual
Fuel Tank Capacity:
Approx. 12.0 liters (3.2 US gal)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Standards:
Meets relevant national and international motorcycle safety standards.
Active Features
Braking System:
Disc front brake, Drum rear brake (earlier models may have drum front), ABS not typically standard on this model.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals
Structural:
Steel frame construction
๐Ÿ’ก Technology Features
Infotainment
System:
Basic analog instrumentation (speedometer, tachometer, odometer, trip meter, indicator lights). No advanced infotainment systems.
Driver Assistance
Features:
None typically offered, as it predates widespread motorcycle driver assistance technologies.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first.
Air Filter:
Inspect every 5,000 km (3,000 miles), clean or replace as needed. Replacement interval typically 10,000-15,000 km (6,000-9,000 miles).
Spark Plugs:
Replace every 10,000-12,000 km (6,000-7,500 miles) or as specified in the manual.
Valve Clearance:
Inspect and adjust every 10,000-15,000 km (6,000-9,000 miles).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation)
Fork Oil:
Refer to manual for specific viscosity and quantity (e.g., SAE 10W)
Final Drive Oil:
Refer to manual for specific viscosity (e.g., SAE 80W-90 GL-5)
Known Issues
Common Problems:
Carburetor jetting and synchronization can be sensitive, occasional charging system issues (stator/regulator), wear on steering head bearings, drive shaft splines may require lubrication.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Focus:
Suzuki, a Japanese manufacturer, has a long history of producing motorcycles known for their performance and reliability across various segments.
Model Evolution
Introduction Year:
1987
Key Updates Through 2004:
Minor styling updates, potential carburetor or ignition refinements. The core design remained consistent, leading to the North American 'Boulevard S83' designation for later models.
Production
Production Period:
1987-2004 (with continuation as Boulevard S83)
Manufacturing Location:
Japan (primary)
๐Ÿ† Awards & Recognition
Recognitions
Awards:
While specific awards are not typically listed for individual model years of this era, the VS1400 Intruder was recognized for its strong V-twin engine, comfortable ride, and classic cruiser styling, making it a popular choice in its segment.
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