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TEREX TA35 TA40 Articulated Dumptruck ADT Workshop Service Repair Maintenance Manual

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$133.00
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$133.00
通常価格
🏷️ Basic Information Identification Make: Terex Model: TA35 / TA40 Vehicle Type: Articulated Dumptruck (ADT) Generation Generations Covered: All generations of TA35 and TA40 models relevant to the publication date of the manual. Codes Chassis Codes: Not specified in product information, but typically model specific identifiers. 👋 Introduction Market Position Positioning: Terex ADTs are positioned as robust, reliable, and high-performance machines for demanding off-highway applications in construction, mining, and quarrying. Competitive Analysis Competitors: Competes with other leading manufacturers of articulated dumptrucks such as Caterpillar (Cat), Volvo Construction Equipment, John Deere, Bell Equipment, and Komatsu. Key Features Features: TA35 and TA40 are known for their strong payload capacities, durable construction, efficient powertrain, advanced braking systems, and operator comfort, designed for productivity in harsh environments. 📋 Manual Details Coverage Areas Systems And Components: Engine, Powertrain, Transmission, Drivetrain, Hydraulics, Steering, Braking, Electrical System, Chassis, Bodywork, Operator Station, Cooling System, Fuel System, Exhaust System, Suspension, Drive Axles, Differential Locks, Articulation and Frame. Page Count Total Pages: 480 Manual Type Type: Workshop Service Repair Maintenance Manual Language Language: English (assumed based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed inspection, overhaul, and repair procedures for Terex-specific or commonly used heavy-duty diesel engines (e.g., Cummins, Scania, Perkins, depending on model year and region). Engine Electrical: Wiring diagrams, diagnostic procedures for engine control units (ECU), sensors, actuators, starter, alternator, and ignition systems (if applicable). Transmission And Drivetrain: Repair and maintenance of powershift transmissions, torque converters, drive shafts, differentials, and final drives. Includes troubleshooting and adjustments. Hydraulic System: Diagnosis and repair of hydraulic pumps, cylinders, control valves, hydraulic lines, filters, and fluid reservoirs for steering, braking, payload lifting, and articulation functions. Braking System: Maintenance, adjustment, and repair of service brakes (wet disc brakes typically), parking brake, and retarder systems. Includes bleeding procedures and component replacement. Steering System: Troubleshooting and repair of the hydraulic steering system, including steering cylinders, control valves, and linkages for articulation. Includes steering geometry adjustments. Chassis And Frame: Inspection, repair, and maintenance of the articulated frame, pivot bearings, and suspension components. Includes procedures for frame alignment and weld repairs. Operator Station: Maintenance and repair of the cab, seating, controls, instrumentation, HVAC (if equipped), and safety features. Electrical And Electronic Systems: Wiring diagrams for all vehicle systems, diagnostic trouble codes (DTCs), troubleshooting of lighting, warning systems, monitoring gauges, and onboard diagnostic tools. Cooling System: Maintenance of radiator, fan, coolant, water pump, and thermostats. Includes flushing and leak detection procedures. Fuel System: Maintenance of fuel filters, pumps, lines, and injectors. Includes bleeding and troubleshooting fuel delivery issues. Procedures Included Preventive Maintenance: Scheduled maintenance tasks, lubrication points, filter replacement intervals, and fluid checks as per manufacturer recommendations. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common faults and failures across all major vehicle systems. Repair And Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for major vehicle systems. Calibration And Adjustment: Procedures for adjusting and calibrating critical components such as brake systems, steering linkages, and transmission settings. Diagnostic Procedures: Detailed guides for using diagnostic tools and interpreting sensor data for accurate fault identification. Technical Depth Depth: Comprehensive coverage suitable for experienced technicians and mechanics, including detailed torque specifications, clearances, and overhaul procedures. Information Type: Includes schematic diagrams, exploded views, troubleshooting flowcharts, and detailed repair instructions. 📊 Manual Specifications File Format Format Details: Digital PDF, potentially searchable and with high-resolution diagrams. File size can be up to 1 GB. Print Quality Quality: High-resolution for clear display and printing of diagrams and text. Binding Type Binding: N/A (PDF Download) Paper Type Paper: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Details: Typically powered by robust diesel engines from leading manufacturers (e.g., Cummins QSB6.7, Scania DC13, Perkins 1204 series, depending on model and year). Engine specifications such as displacement, horsepower, and torque vary by specific model and configuration. Performance Performance Characteristics: Engines are optimized for high torque at low RPM, providing excellent pulling power for loaded hauls and steep grades. TA35 typically offers around 300-330 hp, TA40 around 360-400 hp. Fuel System Fuel System Type: Common Rail Direct Injection (CRDI) or similar advanced fuel injection systems for efficient combustion and emissions control. 🔧 Transmission Standard Transmission Type: Heavy-duty automatic powershift transmission (e.g., ZF, Allison) with multiple forward and reverse gears (typically 6-8 forward gears). Optional Optional Features: Not typically specified as optional for core transmission, but may include specific control modes or retarder integration. Features Transmission Features: Features such as electronic shift control, automatic gear selection, and integrated transmission retarder for enhanced downhill control and reduced brake wear. 📐 Dimensions Exterior Overall Length: Varies by model and configuration. TA35 typically around 9.5-10 meters, TA40 around 10-10.5 meters. Overall Width: Varies by model and configuration. Typically around 3-3.2 meters. Overall Height: Varies by model and configuration. Typically around 3.4-3.6 meters....
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TEREX TA35 TA40 Articulated Dumptruck ADT Workshop Service Repair Maintenance Manual
🏷️ Basic Information
Identification
Make:
Terex
Model:
TA35 / TA40
Vehicle Type:
Articulated Dumptruck (ADT)
Generation
Generations Covered:
All generations of TA35 and TA40 models relevant to the publication date of the manual.
Codes
Chassis Codes:
Not specified in product information, but typically model specific identifiers.
👋 Introduction
Market Position
Positioning:
Terex ADTs are positioned as robust, reliable, and high-performance machines for demanding off-highway applications in construction, mining, and quarrying.
Competitive Analysis
Competitors:
Competes with other leading manufacturers of articulated dumptrucks such as Caterpillar (Cat), Volvo Construction Equipment, John Deere, Bell Equipment, and Komatsu.
Key Features
Features:
TA35 and TA40 are known for their strong payload capacities, durable construction, efficient powertrain, advanced braking systems, and operator comfort, designed for productivity in harsh environments.
📋 Manual Details
Coverage Areas
Systems And Components:
Engine, Powertrain, Transmission, Drivetrain, Hydraulics, Steering, Braking, Electrical System, Chassis, Bodywork, Operator Station, Cooling System, Fuel System, Exhaust System, Suspension, Drive Axles, Differential Locks, Articulation and Frame.
Page Count
Total Pages:
480
Manual Type
Type:
Workshop Service Repair Maintenance Manual
Language
Language:
English (assumed based on product description)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed inspection, overhaul, and repair procedures for Terex-specific or commonly used heavy-duty diesel engines (e.g., Cummins, Scania, Perkins, depending on model year and region).
Engine Electrical:
Wiring diagrams, diagnostic procedures for engine control units (ECU), sensors, actuators, starter, alternator, and ignition systems (if applicable).
Transmission And Drivetrain:
Repair and maintenance of powershift transmissions, torque converters, drive shafts, differentials, and final drives. Includes troubleshooting and adjustments.
Hydraulic System:
Diagnosis and repair of hydraulic pumps, cylinders, control valves, hydraulic lines, filters, and fluid reservoirs for steering, braking, payload lifting, and articulation functions.
Braking System:
Maintenance, adjustment, and repair of service brakes (wet disc brakes typically), parking brake, and retarder systems. Includes bleeding procedures and component replacement.
Steering System:
Troubleshooting and repair of the hydraulic steering system, including steering cylinders, control valves, and linkages for articulation. Includes steering geometry adjustments.
Chassis And Frame:
Inspection, repair, and maintenance of the articulated frame, pivot bearings, and suspension components. Includes procedures for frame alignment and weld repairs.
Operator Station:
Maintenance and repair of the cab, seating, controls, instrumentation, HVAC (if equipped), and safety features.
Electrical And Electronic Systems:
Wiring diagrams for all vehicle systems, diagnostic trouble codes (DTCs), troubleshooting of lighting, warning systems, monitoring gauges, and onboard diagnostic tools.
Cooling System:
Maintenance of radiator, fan, coolant, water pump, and thermostats. Includes flushing and leak detection procedures.
Fuel System:
Maintenance of fuel filters, pumps, lines, and injectors. Includes bleeding and troubleshooting fuel delivery issues.
Procedures Included
Preventive Maintenance:
Scheduled maintenance tasks, lubrication points, filter replacement intervals, and fluid checks as per manufacturer recommendations.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common faults and failures across all major vehicle systems.
Repair And Overhaul:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for major vehicle systems.
Calibration And Adjustment:
Procedures for adjusting and calibrating critical components such as brake systems, steering linkages, and transmission settings.
Diagnostic Procedures:
Detailed guides for using diagnostic tools and interpreting sensor data for accurate fault identification.
Technical Depth
Depth:
Comprehensive coverage suitable for experienced technicians and mechanics, including detailed torque specifications, clearances, and overhaul procedures.
Information Type:
Includes schematic diagrams, exploded views, troubleshooting flowcharts, and detailed repair instructions.
📊 Manual Specifications
File Format
Format Details:
Digital PDF, potentially searchable and with high-resolution diagrams. File size can be up to 1 GB.
Print Quality
Quality:
High-resolution for clear display and printing of diagrams and text.
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Details:
Typically powered by robust diesel engines from leading manufacturers (e.g., Cummins QSB6.7, Scania DC13, Perkins 1204 series, depending on model and year). Engine specifications such as displacement, horsepower, and torque vary by specific model and configuration.
Performance
Performance Characteristics:
Engines are optimized for high torque at low RPM, providing excellent pulling power for loaded hauls and steep grades. TA35 typically offers around 300-330 hp, TA40 around 360-400 hp.
Fuel System
Fuel System Type:
Common Rail Direct Injection (CRDI) or similar advanced fuel injection systems for efficient combustion and emissions control.
🔧 Transmission
Standard
Transmission Type:
Heavy-duty automatic powershift transmission (e.g., ZF, Allison) with multiple forward and reverse gears (typically 6-8 forward gears).
Optional
Optional Features:
Not typically specified as optional for core transmission, but may include specific control modes or retarder integration.
Features
Transmission Features:
Features such as electronic shift control, automatic gear selection, and integrated transmission retarder for enhanced downhill control and reduced brake wear.
📐 Dimensions
Exterior
Overall Length:
Varies by model and configuration. TA35 typically around 9.5-10 meters, TA40 around 10-10.5 meters.
Overall Width:
Varies by model and configuration. Typically around 3-3.2 meters.
Overall Height:
Varies by model and configuration. Typically around 3.4-3.6 meters.
Cargo
Payload Capacity Ta35:
Approximately 35 tonnes (metric tons).
Payload Capacity Ta40:
Approximately 40 tonnes (metric tons).
Weights
Operating Weight Ta35:
Typically around 25-27 tonnes.
Operating Weight Ta40:
Typically around 27-30 tonnes.
Gross Vehicle Weight Rating Gvw Ta35:
Approximately 60-62 tonnes.
Gross Vehicle Weight Rating Gvw Ta40:
Approximately 70-72 tonnes.
🛡️ Safety Features
Ratings
Safety Standards Compliance:
Designed to meet stringent heavy equipment safety regulations and standards. Specific ratings (e.g., ROPS/FOPS) are inherent in the design.
Active Features
Active Safety Features:
Advanced braking systems (wet disc brakes, dual-circuit hydraulic actuation), integrated retarder, proportional steering, differential lock controls, automatic transmission with torque converter for smooth power delivery.
Passive Features
Passive Safety Features:
Reinforced operator cab (ROPS - Roll-Over Protective Structure, FOPS - Falling Object Protective Structure), ergonomic controls, safety glass, comprehensive lighting, and warning systems.
💡 Technology Features
Infotainment
Infotainment System:
Heavy-duty equipment typically does not feature extensive infotainment systems. Focus is on functional instrumentation and diagnostic displays.
Driver Assistance
Driver Assistance Features:
Features include automatic transmission, electronically controlled differential locks, and potentially onboard diagnostic systems for performance monitoring. Limited to functionally assistive technologies for operation.
Connectivity
Connectivity Options:
May include telematics capabilities for fleet management and remote diagnostics, depending on the specific model year and optional equipment.
🔧 Maintenance
Service Intervals
Typical Intervals:
Daily checks (fluid levels, tire pressure, visual inspection), 250-hour service (filters, lubrication), 500/1000-hour service (major component checks, fluid changes), 2000/4000-hour service (more in-depth inspections and component overhauls). Specific intervals are detailed in the manual.
Fluid Specifications
Engine Oil:
API CI-4 or CJ-4 or equivalent, SAE 15W-40 heavy-duty diesel engine oil (specific viscosity and API rating to be confirmed from manual).
Hydraulic Fluid:
ISO VG 46 or equivalent anti-wear hydraulic fluid (specific type and capacity in manual).
Transmission Fluid:
Allison TES 295 or ZF TE-ML 03H / 07H approved fluid (specific type and capacity in manual).
Coolant:
Ethylene glycol based coolant with corrosion inhibitors, typically a 50/50 mix with deionized water (specific type and capacity in manual).
Known Issues
Common Wear Points:
Articulation pivot points, steering linkages, brake discs and pads, hydraulic hoses and seals, engine mounts, transmission seals, and wheel bearings are typical wear items requiring regular inspection and maintenance.
Potential Failures:
Hydraulic system leaks, transmission shifting issues, engine overheating, brake system wear, and electrical component failures can occur with insufficient maintenance.
📚 Vehicle History
Brand Heritage
Heritage:
Terex Corporation has a long history in the construction and mining equipment sector, known for producing durable and reliable heavy machinery.
Model Evolution
Evolution:
The TA35 and TA40 are part of Terex's established line of articulated dumptrucks, which have undergone continuous development and refinement over the years to incorporate new technologies and improve performance and efficiency.
Production
Manufacturing Locations:
Terex ADTs have historically been produced in various global manufacturing facilities, including potentially in the UK, Europe, and North America.
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
While specific awards are not detailed in the product information, Terex construction equipment is generally recognized for its durability and performance in demanding work environments.
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