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Tesla Motors Technical Service Bulletins (362 TSBs)

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🏷️ Basic Information Identification Make: Tesla Product Type: Technical Service Bulletins (TSBs) Product Identifier: 362 TSBs Covered Models: • Tesla Model S • Tesla Model X • Tesla Roadster 👋 Introduction Market Position Category: Premium Electric Vehicle (EV) Segment Positioning: Pioneering force in high-performance EVs, luxury segment, and advanced automotive technology. Competitive Analysis Competitors: Porsche Taycan, Audi e-tron GT, Mercedes-Benz EQS, BMW i7 (for Model S); Porsche Cayenne, Audi Q8, Mercedes-Benz GLE, BMW X5 (for Model X); Limited direct competitors for Roadster's initial niche. Key Features Tesla Philosophy: Focus on electric powertrain efficiency, software integration, over-the-air (OTA) updates, minimalist interior design, and advanced driver-assistance systems. Tsb Value Proposition Value For Service: Provides critical, often field-service-informed, updates and corrections for technicians, ensuring optimal vehicle performance and longevity. 📋 Manual Details Coverage Areas Scope: Comprehensive technical service bulletins for specific repair, diagnostic, and maintenance procedures. Page Count Estimated Pages: Variable (as TSBs are individual documents, aggregated count not applicable. Focus is on the breadth of 362 unique bulletins). Manual Type Type: Technical Service Bulletins (TSBs) / Repair Information Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Electric Motor (AC Induction/Permanent Magnet Synchronous Reluctance), Battery Pack (Lithium-ion), Power Electronics Controller (Inverter/Converter). Chassis: Air Suspension System, Active Damping Control, Steering System (Electric Power Steering), Braking System (Regenerative and Friction Brakes), Drive Unit Cooling System. Electrical And Electronics: High-Voltage Battery Management System (BMS), On-Board Charger (OBC), Charging Port System, 12V Auxiliary Battery System, Body Control Module (BCM), Infotainment System, Autopilot Hardware and Software, Vehicle Control Unit (VCU). HVAC: Climate Control System, Heat Pump Operation, Cabin Air Filtration, Battery Thermal Management. Body And Exterior: Power Liftgate/Trunk, Panoramic Glass Roof, Door Handles (Flush-Mounted), Exterior Lighting, Windshield Wipers and Washers. Interior: Seat Adjustment Mechanisms, Interior Lighting, Airbag Systems, Seatbelt Restraints. Procedures Included Diagnostics: Troubleshooting diagnostic trouble codes (DTCs), identifying intermittent faults, interpreting sensor data, using Tesla's diagnostic tools. Repair: Component replacement procedures (e.g., battery coolant pump, door handle assembly, drive unit components), software updates and reconfigurations, calibration procedures for sensors and modules. Maintenance: Specific updates to scheduled maintenance intervals or procedures as dictated by Tesla engineering. Technical Updates: Information on design changes, component revisions, and new service procedures introduced during production. Technical Depth Depth: Advanced diagnostic procedures, component-level repair instructions, and detailed explanations of system operation and fault conditions. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, enabling efficient information retrieval. Print Quality Quality: High-resolution, suitable for printing with clear diagrams and text. Binding Type Binding: N/A (Digital Product - PDF download) Paper Type Paper Type: N/A (Digital Product - PDF download) File Size Size Mb: 212 MB ⚙️ Engine Specifications Primary Engine Model S Powertrain: Dual Motor All-Wheel Drive (Permanent Magnet Synchronous Reluctance Motor - Rear, AC Induction Motor - Front in early models; dual PMSM in later variants) Model X Powertrain: Dual Motor All-Wheel Drive (Permanent Magnet Synchronous Reluctance Motor - Rear, AC Induction Motor - Front in early models; dual PMSM in later variants) Roadster Powertrain: Tri-Motor (Two rear motors, one front motor), likely Permanent Magnet Synchronous Motors Performance Model S Performance Variants: Various performance tiers (e.g., Long Range, Plaid) offering 0-60 mph times ranging from ~3.7s to sub-2.0s. Model X Performance Variants: Various performance tiers (e.g., Long Range, Plaid) offering 0-60 mph times ranging from ~3.8s to ~2.5s. Roadster Performance: Targeted 0-60 mph under 2.0 seconds, 0-100 mph under 4.2 seconds, 1/4 mile under 9.0 seconds. Fuel System Energy Source: Lithium-ion Battery Pack (Capacity varies by model and year) Charging System: AC charging (Level 1/2), DC fast charging (Supercharging, CCS/NACS standards). 🔧 Transmission Standard Transmission Type: Single-speed reduction gear (common for Model S/X), potentially multi-speed for Roadster. Optional Optional Transmissions: N/A (Single-speed primarily used for EVs). Features Regen Braking: Integrated regenerative braking for energy recovery, often adjustable via driver settings. 📐 Dimensions Exterior Model S Length: ~196.0 inches (4980 mm) (varies slightly by year/trim) Model S Width: ~77.7 inches (1975 mm) (without mirrors) Model S Height: ~56.0 inches (1422 mm) Model X Length: ~198.0 inches (5037 mm) (varies slightly by year/trim) Model X Width: ~79.4 inches (2017 mm) (without mirrors) Model X Height: ~64.5 inches (1639 mm) (excluding Falcon Wing Doors when open) Roadster Dimensions: Estimated Length: ~160 inches (4064 mm), Width: ~78 inches (1981 mm) (without mirrors), Height: ~40 inches (1016 mm). Cargo Model S Cargo Volume: ~26.3 cu ft (rear trunk) + front trunk (frunk) Model X Cargo Volume: ~7.7 cu ft (rear under floor) + 5.3 cu ft (frunk) + up to 88.0 cu ft with seats folded (varies by seating configuration). Weights Model S Curb Weight: ~4,600 - 5,000 lbs (2087 - 2268 kg) (varies by configuration) Model X Curb Weight: ~4,900 - 5,500 lbs (2223 - 2495 kg) (varies by configuration) Roadster Curb Weight: Estimated ~2,000 lbs (907 kg) 🛡️...
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Tesla Motors Technical Service Bulletins (362 TSBs)
🏷️ Basic Information
Identification
Make:
Tesla
Product Type:
Technical Service Bulletins (TSBs)
Product Identifier:
362 TSBs
Covered Models:
• Tesla Model S
• Tesla Model X
• Tesla Roadster
👋 Introduction
Market Position
Category:
Premium Electric Vehicle (EV) Segment
Positioning:
Pioneering force in high-performance EVs, luxury segment, and advanced automotive technology.
Competitive Analysis
Competitors:
Porsche Taycan, Audi e-tron GT, Mercedes-Benz EQS, BMW i7 (for Model S); Porsche Cayenne, Audi Q8, Mercedes-Benz GLE, BMW X5 (for Model X); Limited direct competitors for Roadster's initial niche.
Key Features
Tesla Philosophy:
Focus on electric powertrain efficiency, software integration, over-the-air (OTA) updates, minimalist interior design, and advanced driver-assistance systems.
Tsb Value Proposition
Value For Service:
Provides critical, often field-service-informed, updates and corrections for technicians, ensuring optimal vehicle performance and longevity.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive technical service bulletins for specific repair, diagnostic, and maintenance procedures.
Page Count
Estimated Pages:
Variable (as TSBs are individual documents, aggregated count not applicable. Focus is on the breadth of 362 unique bulletins).
Manual Type
Type:
Technical Service Bulletins (TSBs) / Repair Information
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Electric Motor (AC Induction/Permanent Magnet Synchronous Reluctance), Battery Pack (Lithium-ion), Power Electronics Controller (Inverter/Converter).
Chassis:
Air Suspension System, Active Damping Control, Steering System (Electric Power Steering), Braking System (Regenerative and Friction Brakes), Drive Unit Cooling System.
Electrical And Electronics:
High-Voltage Battery Management System (BMS), On-Board Charger (OBC), Charging Port System, 12V Auxiliary Battery System, Body Control Module (BCM), Infotainment System, Autopilot Hardware and Software, Vehicle Control Unit (VCU).
HVAC:
Climate Control System, Heat Pump Operation, Cabin Air Filtration, Battery Thermal Management.
Body And Exterior:
Power Liftgate/Trunk, Panoramic Glass Roof, Door Handles (Flush-Mounted), Exterior Lighting, Windshield Wipers and Washers.
Interior:
Seat Adjustment Mechanisms, Interior Lighting, Airbag Systems, Seatbelt Restraints.
Procedures Included
Diagnostics:
Troubleshooting diagnostic trouble codes (DTCs), identifying intermittent faults, interpreting sensor data, using Tesla's diagnostic tools.
Repair:
Component replacement procedures (e.g., battery coolant pump, door handle assembly, drive unit components), software updates and reconfigurations, calibration procedures for sensors and modules.
Maintenance:
Specific updates to scheduled maintenance intervals or procedures as dictated by Tesla engineering.
Technical Updates:
Information on design changes, component revisions, and new service procedures introduced during production.
Technical Depth
Depth:
Advanced diagnostic procedures, component-level repair instructions, and detailed explanations of system operation and fault conditions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, enabling efficient information retrieval.
Print Quality
Quality:
High-resolution, suitable for printing with clear diagrams and text.
Binding Type
Binding:
N/A (Digital Product - PDF download)
Paper Type
Paper Type:
N/A (Digital Product - PDF download)
File Size
Size Mb:
212 MB
⚙️ Engine Specifications
Primary Engine
Model S Powertrain:
Dual Motor All-Wheel Drive (Permanent Magnet Synchronous Reluctance Motor - Rear, AC Induction Motor - Front in early models; dual PMSM in later variants)
Model X Powertrain:
Dual Motor All-Wheel Drive (Permanent Magnet Synchronous Reluctance Motor - Rear, AC Induction Motor - Front in early models; dual PMSM in later variants)
Roadster Powertrain:
Tri-Motor (Two rear motors, one front motor), likely Permanent Magnet Synchronous Motors
Performance
Model S Performance Variants:
Various performance tiers (e.g., Long Range, Plaid) offering 0-60 mph times ranging from ~3.7s to sub-2.0s.
Model X Performance Variants:
Various performance tiers (e.g., Long Range, Plaid) offering 0-60 mph times ranging from ~3.8s to ~2.5s.
Roadster Performance:
Targeted 0-60 mph under 2.0 seconds, 0-100 mph under 4.2 seconds, 1/4 mile under 9.0 seconds.
Fuel System
Energy Source:
Lithium-ion Battery Pack (Capacity varies by model and year)
Charging System:
AC charging (Level 1/2), DC fast charging (Supercharging, CCS/NACS standards).
🔧 Transmission
Standard
Transmission Type:
Single-speed reduction gear (common for Model S/X), potentially multi-speed for Roadster.
Optional
Optional Transmissions:
N/A (Single-speed primarily used for EVs).
Features
Regen Braking:
Integrated regenerative braking for energy recovery, often adjustable via driver settings.
📐 Dimensions
Exterior
Model S Length:
~196.0 inches (4980 mm) (varies slightly by year/trim)
Model S Width:
~77.7 inches (1975 mm) (without mirrors)
Model S Height:
~56.0 inches (1422 mm)
Model X Length:
~198.0 inches (5037 mm) (varies slightly by year/trim)
Model X Width:
~79.4 inches (2017 mm) (without mirrors)
Model X Height:
~64.5 inches (1639 mm) (excluding Falcon Wing Doors when open)
Roadster Dimensions:
Estimated Length: ~160 inches (4064 mm), Width: ~78 inches (1981 mm) (without mirrors), Height: ~40 inches (1016 mm).
Cargo
Model S Cargo Volume:
~26.3 cu ft (rear trunk) + front trunk (frunk)
Model X Cargo Volume:
~7.7 cu ft (rear under floor) + 5.3 cu ft (frunk) + up to 88.0 cu ft with seats folded (varies by seating configuration).
Weights
Model S Curb Weight:
~4,600 - 5,000 lbs (2087 - 2268 kg) (varies by configuration)
Model X Curb Weight:
~4,900 - 5,500 lbs (2223 - 2495 kg) (varies by configuration)
Roadster Curb Weight:
Estimated ~2,000 lbs (907 kg)
🛡️ Safety Features
Ratings
Model S NHTSA Rating:
5-Star Overall Safety Rating (NHTSA)
Model X NHTSA Rating:
5-Star Overall Safety Rating (NHTSA)
Model S IIHS Rating:
Top Safety Pick+
Model X IIHS Rating:
Top Safety Pick+
Active Features
Driver Assistance:
Autopilot (Adaptive Cruise Control, Autosteer), Full Self-Driving Capability (Autopark, Navigate on Autopilot, Traffic Light Control, Stop Sign Control, Autosteer on City Streets - depending on software version and package).
Collision Avoidance:
Automatic Emergency Braking, Blind Spot Monitoring, Lane Departure Avoidance, Front Cross-Traffic Alert.
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags, knee airbags.
Structure:
Reinforced battery structure, crumple zones, advanced materials for occupant protection.
💡 Technology Features
Infotainment
Central Display:
Large touchscreen interface controlling vehicle functions, navigation, media, and climate.
Software Updates:
Over-the-Air (OTA) software updates for continuous improvement and new feature deployment.
Driver Assistance
Autopilot Suite:
Integrated suite of cameras and sensors enabling advanced driver assistance features.
Full Self Driving:
Optional package with advanced AI-driven features (capabilities may be subject to regulatory approval and further development).
Connectivity
Premium Connectivity:
Optional subscription for features like live traffic visualization, satellite-view maps, streaming music, and in-car internet browsing.
Mobile App Integration:
Remote control of vehicle functions (climate, charging, locking/unlocking), monitoring, and software update status via the Tesla mobile app.
🔧 Maintenance
Service Intervals
Tire Rotation:
Every 6,250 miles (10,000 km) or if tread depth difference is greater than 2/32" (1.6mm).
Cabin Air Filter:
Every 2 years.
Hepa Filter:
Every 3 years (if equipped).
Brake Fluid Check:
Every 2 years (inspect for moisture contamination).
A C Performance Check:
Every 6 years.
Fluid Specifications
Coolant Type:
Proprietary Tesla coolant (e.g., Tesla P/N 1126671, or equivalent specified by TSBs).
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid (refer to specific TSBs for precise recommendations).
Windshield Washer Fluid:
Water-based windshield washer fluid (non-abrasive).
Known Issues
Common Tsb Topics Model S X:
Door handle mechanism failures, suspension component wear (early models), charging port issues, HVAC blower motor failures, Autopilot sensor calibration, battery thermal management system (BTMS) faults, touchscreen responsiveness.
Roadster Known Issues:
Less publicly documented due to low production numbers; focus would be on battery degradation, high-voltage system diagnostics, and specific powertrain component troubleshooting.
📚 Vehicle History
Brand Heritage
Tesla Motors Founding:
Founded in 2003 with the mission to accelerate the world's transition to sustainable energy.
Innovation:
Pioneered the modern high-performance electric vehicle segment and direct-to-consumer sales model.
Model Evolution
Model S Launch:
First introduced in 2012, revolutionizing the sedan market with long-range EV capability and cutting-edge tech.
Model X Launch:
Launched in 2015, featuring distinctive Falcon Wing Doors and SUV practicality.
Roadster Launch:
Original Roadster launched in 2008 (based on Lotus Elise chassis), second generation announced for future release (specifications subject to change).
Production
Manufacturing Locations:
Fremont, California (Model S, Model X); Shanghai, China (Model S, Model X); Grünheide, Germany (Model Y, potentially future models).
🏆 Awards & Recognition
Recognitions
Model S Awards:
Numerous 'Car of the Year' awards from various automotive publications and organizations, recognition for safety and performance.
Model X Awards:
Recognition for innovation in SUV segment, including Falcon Wing Doors and electric performance.
Roadster Awards:
Original Roadster recognized for its pioneering role in establishing Tesla and the modern EV market.
Ratings
Tesla Brand Rating:
Consistently high ratings for customer satisfaction and brand innovation in automotive surveys.
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