🏷️ Basic Information Identification Make: Toyota Model: Forklift Truck Product Name: Toyota IC-Engined Forklift Truck Type 5FD50 5FD60 5FD70 5FD80 5FG50 5FG60 Workshop Service Repair Manual Codes Covered Model Codes: 5FD50, 5FD60, 5FD70, 5FD80, 5FG50, 5FG60 Generation Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Product Focus: Essential technical documentation for owners, operators, and maintenance personnel of Toyota IC-Engined Forklift Trucks (5FG/5FD series) requiring detailed service and repair information. Key Features Manual Value Proposition: Provides original factory-level insights into the operation, maintenance, and repair of specific Toyota forklift models, ensuring accurate and efficient servicing through detailed illustrations, diagrams, and procedures. Competitive Analysis Manual Utility: Essential resource for maintaining the performance and longevity of Toyota forklifts, crucial for industries relying on efficient material handling. 📋 Manual Details Coverage Areas Covered Systems: General Information, Engine, Torque Converter, Transmission, Differential, Front Axle, Rear Axle, Brake System, Material Handling System, Mast Systems (V Mast, FSV Mast), Cylinders (Lift, Tilt), Oil Control Valve, Hydraulic Piping Supplementary Information: Supplement Manual covers General Explanation, Engine, Torque Converter, Brake, Other Modifications, and Appendix. Page Count Total Pages: 471 Manual Type Type: Original Illustrated Factory Workshop Service Manual Language Language: English Format Delivery Format: ZIP Archive File Types: PDF files for Service Manual and Supplement Manual 📖 Manual Coverage Systems Covered Engine Details: Exterior Views, Sectional Views, Performance Curves, Engine Assembly (Removal/Installation), Engine Speed Adjustment, Air Cleaner, Radiator, Muffler/Exhaust Pipe, Battery, Starting Motor, Alternator, Accelerator Pedal Drivetrain Details: Torque Converter (General, Hydraulic Circuit, Specifications, Troubleshooting, Components, Control Valve Assy, Disassembly/Reassembly for 2-speed/3-speed types), Transmission (Removal, Disassembly, Inspection, Reassembly, Installation), Control Lever (General, Change Rod Adjustment, Inching Adjustment), Differential (General, Specifications, Components, Removal, Disassembly, Inspection, Reassembly, Installation), Front Axle (General, Components, Front Axle Shaft Hub, Differential Housing), Rear Axle (General, Specifications, Components, Rear Axle Assy, Rear Axle Hub, Steering Knuckle/King Pin, Rear Axle Cylinder) Braking System Details: General, Specifications, Front Brake (Disassembly/Inspection/Reassembly for 5-7 Ton and 8 Ton), Brake Air-Bleeding Operation, Adjustment, Brake Valve (General, Removal, Operation Inspection, Disassembly/Inspection/Reassembly, Installation), Accumulator (Removal/Installation, Disassembly/Inspection/Reassembly), Electrical Accumulator Pump (for 5FD70/80), Parking Brake (General, Removal, Disassembly, Inspection, Adjustment, Reassembly, Installation), Brake Pedal Adjustment Hydraulics And Material Handling Details: Material Handling System (General, Hydraulic Circuit, Return Filter, Suction Filter, Natural Drop Test, Natural Forward Tilt Test, Oil Leak Test), Lift Cylinder, Tilt Cylinder, Mast (V Mast Assy Components, Removal/Installation, Disassembly/Inspection/Reassembly, Lift Bracket, Chain, Fork, Mast Adjustments), FSV Mast Assy Components and Adjustments, Cylinder (Lift Cylinder Assy, Tilt Cylinder Assy Specifications and Procedures), Oil Control Valve (Specifications, Components, Assy Procedures), Hydraulic Piping (Flow Divider Valve, Flow Regulator Valve, Safety Down Valve) General Information Coverage: Covers Exterior Views, Vehicle Listing, Frame Number, How to Read This Manual, Explanation Method, Terminology, Abbreviations, Operational Tips, and general tightening torque specifications. Mast Systems Detail: Detailed coverage for V Mast and FSV Mast assemblies, including components, removal/installation, disassembly/inspection/reassembly, and specific mast adjustments. Electrical System Components: Covers Battery, Starting Motor, and Alternator within the engine section. Procedures Included Repair And Overhaul: Complete disassembly, inspection, repair, and reassembly procedures for all major vehicle components and systems, including engine, torque converter, transmission, axles, brakes, and hydraulic systems. Maintenance And Adjustment: Periodic maintenance schedules, lubrication charts, fluid type and quantity recommendations, component adjustments (e.g., engine speed, brake pedal, inching, mast adjustments), torque specifications for fasteners, and wire rope suspension angle calculations. Troubleshooting And Diagnostics: Diagnostic procedures and troubleshooting guides for common issues across various systems, including torque converter and hydraulic system faults, brake system problems, and general vehicle performance issues. Assembly Disassembly: Detailed step-by-step procedures for the disassembly, inspection, and reassembly of all major mechanical and hydraulic components. Component Replacement: Procedures for removal and installation of individual components like the radiator, muffler, brake valve, and mast assemblies. Adjustment Procedures: Includes adjustments for change rods, inching, parking brake, and various mast components. Hydraulic Component Service: Detailed service procedures for hydraulic components such as lift cylinders, tilt cylinders, oil control valves, and various piping valves. Technical Depth Depth Of Coverage: Comprehensive factory-level technical detail covering all aspects of operation, maintenance, and repair, suitable for experienced technicians and mechanics. Includes detailed diagrams, specifications, and step-by-step instructions. Specifications Detail: Includes specific technical specifications for various components, such as brake system specifications, differential specifications, and lift/tilt cylinder specifications. Circuit Diagrams: Includes circuit diagrams for hydraulic and electrical systems. Diagnostic Charts: Includes troubleshooting sections which often contain diagnostic charts or symptom-cause tables. 📊 Manual Specifications File Format Format: PDF (Printable) Print Quality Image Quality: High quality images and illustrations Searchability Text Search: Searchable Text Navigation Bookmarks: Navigation Bookmarks ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (IC-Engined) Performance Engine Performance Curves: Included (as per manual index) Engine Speed Adjustment: Procedure for adjusting engine speed is covered. Fuel System Engine Components Covered: Air Cleaner, Radiator, Muffler, Exhaust Pipe, Battery, Starting Motor, Alternator, Accelerator Pedal Components Engine Assy Procedures:...