Triumph TR2 1953-1961 Workshop Service Manual for Repair
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๐ท๏ธ Basic Information Identification Make: Triumph Model: TR2 Model Years Covered: 1953-1961 Chassis Codes: TR2 (TS1-TS5000), TR3 (TS5001-TS6987, TS7001-TS7052, TS8000-TS8297), TR3A (TS7053-TS13574, TS7127-TS7189, TS7200-TS7349, TS7500-TS7803, TS8298-TS8714), TR3B (TS7350-TS7547, TS7804-TS8297, TS8715-TS13574) ๐ Introduction Market Position Vehicle Segment: Classic British Sports Car Target Audience: Triumph TR2 owners, mechanics, DIY enthusiasts, classic car restorers Competitive Analysis Competitors: Austin-Healey 100, MG TD/TF, Jaguar XK120/140, Porsche 356 Key Features Manual Value Proposition: Comprehensive, detailed, step-by-step repair and maintenance guidance for a classic vehicle Delivery Method: Instant digital download, eliminating shipping costs and delays ๐ Manual Details Coverage Areas Primary Coverage: Triumph TR2 Secondary Coverage: Triumph TR3, TR3A, TR3B (indicated by the broad year range and general workshop manual description) Page Count Total Pages: 456 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download Method: Instant Download Compatibility: Windows, Mac, Linux OS Print Quality Printability: Yes Software Requirement: Adobe Reader ๐ Manual Coverage Systems Covered Powertrain: Engine, Clutch, Gearbox, Rear Axle Chassis: Frame, Suspension (Front & Rear), Steering, Brakes (Front & Rear) Electrical: Wiring Diagrams, Ignition System, Lighting, Instruments, Starting & Charging Bodywork: Body Panels, Doors, Interior Trim, Convertible Top Mechanism Fuel System: Fuel Tank, Fuel Pump, Carburetors Cooling System: Radiator, Fan, Water Pump, Thermostat Exhaust System: Manifolds, Pipes, Muffler Procedures Included Maintenance: Regular servicing, lubrication, fluid changes, filter replacements Troubleshooting: Diagnosis of common problems, identification of symptoms and causes Repair: Step-by-step instructions for component repair and replacement Disassembly Assembly: Detailed procedures for taking apart and putting back together vehicle components Adjustments: Carburetor tuning, ignition timing, brake adjustments, clutch adjustments Installation: Procedures for installing new or reconditioned components Technical Depth Depth: Comprehensive, bumper-to-bumper coverage with detailed explanations and pictorial diagrams Diagrams Illustrations: Detailed illustrations, exploded diagrams, drawings, and photos Special Tools: Reference to special service tool numbers and usage where applicable Specifications: Service data, factory specifications, allowable limits, torque values, wear limits Safety Precautions: Inclusion of special notes, important points, precautions, DANGER, CAUTION, and NOTE remarks ๐ Manual Specifications File Format File Type: PDF Searchability: Implied by PDF format, allowing for text searching Print Quality Print Resolution: Assumed to be high for printable PDF, suitable for clarity Binding Type Binding: Digital (PDF), not applicable for physical binding Paper Type Paper Type: Not applicable (digital format) Completeness Completeness Status: 100% Complete and Intact, no missing/corrupt pages/sections โ๏ธ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, Overhead Valve (OHV) Displacement: 1991 cc (121.5 cubic inches) Bore X Stroke: 83 mm x 92 mm (3.27 in x 3.62 in) Compression Ratio: 7.5:1 (Typical) Horsepower Gross: 90 bhp at 4,500 rpm (TR2) Torque Gross: 115 lb-ft at 2,500 rpm (TR2) Performance 0-60 Mph: Approx. 10.5-12 seconds (TR2) Top Speed: Approx. 100 mph (TR2) Fuel System Carburetors: 2 x SU H4 (or similar Zenith/Stromberg on later models) Fuel Type: Leaded gasoline (historically), Unleaded with additives or hardened valve seats recommended for modern use Engine Oil Recommended Oil Viscosity: 20W-50 (often recommended for classic engines, check manual for original spec) Oil Capacity: Approx. 9 pints (5.1 liters) with filter ๐ง Transmission Standard Transmission Type: 4-speed manual Gear Ratios: Specific ratios would be detailed in the manual (e.g., 1st: 3.48:1, 2nd: 2.29:1, 3rd: 1.48:1, 4th: 1.00:1 - typical for TR2) Overdrive: Optional (Laycock de Normanville overdrive available on some models, typically 3rd and 4th gears) Features Clutch Type: Dry single plate Fluid Specifications Gearbox Oil: GL4 Hypoid Gear Oil (e.g., SAE 90, check manual for specific type) ๐ Dimensions Exterior Wheelbase: 83 inches (2108 mm) Overall Length: 147 inches (3734 mm) Overall Width: 57.5 inches (1460 mm) Overall Height: 50 inches (1270 mm) (to top of windscreen) Weights Curb Weight: Approx. 2,100 lbs (953 kg) ๐ก๏ธ Safety Features Ratings Crash Safety Era: Pre-modern safety standards, basic construction Active Features Brakes: Front: Disc brakes (later TR3 onwards), Rear: Drum brakes Steering: Rack and pinion, unassisted Passive Features Seat Belts: Not standard, often an aftermarket addition Frame Construction: Body-on-chassis construction with steel ladder frame ๐ก Technology Features Infotainment Radio: Optional, typically AM radio Speakers: Limited to 1 or 2, typically dashboard mounted Driver Assistance Driver Assistance Systems: None (basic mechanical systems only) Connectivity Connectivity Features: None ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 6 months, but check manual for specifics Grease Points: Regular greasing of suspension and steering components is critical for longevity Fluid Specifications Coolant: Water/antifreeze mixture, typically 50/50 (check manual for original spec or modern equivalents) Brake Fluid: DOT 3 or DOT 4 (check manual, likely DOT 3 originally) Differential Oil: Hypoid Gear Oil (e.g., SAE 90, check manual for specific type) Known Issues Common Problems: Carburetor tuning issues, gearbox synchromesh wear, electrical gremlins, rust ingress (especially around wheel arches and sills), dashboard vibration. Rust Prevention: Regular inspection and underbody treatment are crucial for preserving the chassis. Tune Up Specifications Ignition...