🏷️ Basic Information Identification Make: Volvo BM Model: 4500/4500S Vehicle Type: Articulated Wheel Loader Codes Manual Product Name: Volvo BM 4500/4500S tillaegg till VHB Manual Code Identifier: tillägg till VHB Manual Update Reference: Ändringar som införts från och med tillverkningsnummer 2601 👋 Introduction Market Position Market Segment: Mid-size articulated wheel loader for construction, agriculture, and material handling Brand Perception: Volvo BM is known for robust, reliable, and durable heavy equipment Competitive Analysis Competitors: Caterpillar, John Deere, Komatsu, JCB, CASE, New Holland Key Features Of 4500 4500S Articulation: Standard center pivot articulation for maneuverability Lifting Systems: Z-bar or parallel lift configurations depending on specific sub-model/options Operator Comfort: Designed for operator productivity and comfort Purpose Of Manual Purpose: To inform owners and technicians about specific factory-implemented changes affecting machines manufactured from serial number 2601 onwards. 📋 Manual Details Coverage Areas Primary Coverage: Updates and modifications for Volvo BM 4500/4500S Wheel Loaders Secondary Coverage: Specific changes introduced from manufacturing number 2601 onwards Page Count Total Pages: 67 Manual Type Manual Type: Service Update / Addendum Manual Language Language: Swedish Format Format: Likely printed (as it's a physical supplement) 📖 Manual Coverage Systems Covered Engine Updates: Potential updates to engine specifications, emissions, or component integration Powertrain Updates: Modifications to transmission, hydraulics, or drivetrain components Electrical System Updates: Changes in wiring harnesses, control modules, or sensor configurations Hydraulic System Updates: Alterations to pump capacities, valve bodies, or cylinder specifications Chassis And Frame Updates: Structural modifications or component enhancements Operator Controls Updates: Changes to joystick functions, dashboard layout, or control interfaces Safety Features Updates: New safety interlocks, warning systems, or operator protection enhancements Operator Compartment Updates: Modifications to cab layout, seating, or HVAC systems Attachment Interface Updates: Changes related to quick couplers or hydraulic connections for attachments Procedures Included Updated Maintenance Procedures: Revised steps for routine servicing and inspection Diagnostic Updates: New troubleshooting guides or updated fault code interpretations Replacement Procedures: Detailed steps for replacing updated or new components Adjustment Procedures: Instructions for calibrating or adjusting new or modified systems Installation Guidelines: Procedures for installing factory-fitted options or service bulletins Torque Specifications Updates: Revised torque values for critical fasteners Fluid Specification Updates: Changes to recommended fluid types, grades, and capacities Technical Depth Depth Of Coverage: Specific technical details relevant to modifications and updates post-manufacturing number 2601 Target Audience: Qualified Volvo BM service technicians and advanced mechanics Focus Area: Modification and update management for a specific production run 📊 Manual Specifications File Format File Format: Unknown (likely physical paper document) Print Quality Print Quality: Assumed standard factory manual quality Binding Type Binding Type: Likely stapled or comb-bound for ease of use in a workshop Paper Type Paper Type: Likely durable paper suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Volvo (likely) Engine Model: Specific engine model not provided, but typically a Volvo TD series diesel in this class. Displacement: Likely in the range of 5-7 liters, common for this class of loader. Performance Horsepower Range: Typically 100-150 HP, depending on specific configuration. Torque Range: Estimated 400-500 Nm. Fuel System Fuel Type: Diesel Injection System: Likely direct injection with mechanical or electronic control (depending on era). 🔧 Transmission Standard Transmission Type: Powershift (Hydrostatic Transmission - HST or torque converter with powershift gears) Optional Optional Transmissions: Unlikely to have significant optional transmission variants, but possible range shifts or control logic updates. Features Gear Selection: Multiple forward and reverse gears, often electronically controlled. Coolingsystem: Integrated transmission oil cooler 📐 Dimensions Exterior Operating Weight: Typically in the 8,000 - 12,000 kg range. Length Without Attachment: Approximately 5.5 - 6.5 meters. Width Over Tires: Approximately 2.0 - 2.5 meters. Height To Cab Top: Approximately 2.8 - 3.2 meters. Wheelbase: Approximately 2.2 - 2.6 meters. Cargo Bucket Capacity: Typical range of 1.0 - 1.8 cubic meters. Weights Static Tip Load: Approximately 5,000 - 6,500 kg (straight). 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) likely standard. Falling Object Protection: FOPS (Falling-Object Protective Structure) often standard or optional. Active Features Parking Brake: Integrated automatic parking brake. Load Holding Valves: On hydraulic cylinders to prevent unexpected lowering. Passive Features Seatbelt: Operator seatbelt. Cab Design: Designed to protect operator in case of rollover or impact. 💡 Technology Features Infotainment Infotainment System: Basic radio or no infotainment system typically; focus is on function over entertainment. Driver Assistance Backup Alarm: Standard audible warning when reversing. Load Sensing Hydraulics: Hydraulic systems often incorporate load-sensing to improve efficiency and responsiveness. Connectivity Telematics: Unlikely to have advanced telematics; basic diagnostics might be present. 🔧 Maintenance Service Intervals Engine Oil Change: Typically 250-500 hours, depending on operating conditions and oil type. Specifics would be in the main VHB manual. Hydraulic Oil Filter Change: Usually aligned with engine oil changes or every 500-1000 hours. Transmission Oil Filter Change: Similar to hydraulic oil filter, typically 500-1000 hours. Air Filter...
FOPS (Falling-Object Protective Structure) often standard or optional.
Active Features
Parking Brake:
Integrated automatic parking brake.
Load Holding Valves:
On hydraulic cylinders to prevent unexpected lowering.
Passive Features
Seatbelt:
Operator seatbelt.
Cab Design:
Designed to protect operator in case of rollover or impact.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio or no infotainment system typically; focus is on function over entertainment.
Driver Assistance
Backup Alarm:
Standard audible warning when reversing.
Load Sensing Hydraulics:
Hydraulic systems often incorporate load-sensing to improve efficiency and responsiveness.
Connectivity
Telematics:
Unlikely to have advanced telematics; basic diagnostics might be present.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 250-500 hours, depending on operating conditions and oil type. Specifics would be in the main VHB manual.
Hydraulic Oil Filter Change:
Usually aligned with engine oil changes or every 500-1000 hours.
Transmission Oil Filter Change:
Similar to hydraulic oil filter, typically 500-1000 hours.
Air Filter Replacement:
As needed based on dust conditions, or indicated by restriction indicator.
Fluid Specifications
Engine Oil Specification:
Typically API CD/CE or ACEA E1/E2 rated diesel engine oil, SAE 15W-40 or 10W-30 depending on climate. Consult main VHB for exact spec.
Hydraulic Transmission Fluid:
Volvo's proprietary hydraulic oil or a high-quality UTTO/STOU meeting Volvo's VCE WB 101 or similar specifications. Viscosity typically ISO VG 32 or 46.
Coolant Specification:
Ethylene glycol based antifreeze with corrosion inhibitors, typically 50/50 mix with water. Volvo coolant (e.g., VCS). Freezing point to -37°C.
Known Issues
Articulation Pin Wear:
Common wear item on articulated machines, requiring regular lubrication and inspection.
Hydraulic Cylinder Seals:
Can develop leaks over time due to age and workload.
Electrical Connections:
Corrosion or looseness in connectors can lead to intermittent faults, especially in harsh environments.
Transmission Control Module:
Older electronic control units can be prone to failure.
Cooling System Leaks:
Hose, radiator, or water pump leaks are typical with age.
📚 Vehicle History
Brand Heritage
Volvo Bm Legacy:
Volvo BM has a long history in construction and agricultural machinery, known for innovation and quality.
Model Evolution
4500 Series Development:
The 4500 series represented Volvo BM's robust offering in the articulated wheel loader market during its production years.
Production Period:
Typically produced in the late 1980s to early 1990s, though specific dates may vary.
Production
Manufacturing Location:
Likely manufactured in Sweden, a primary Volvo CE production hub.
Product Updates Throughout Lifecycle:
Standard for manufacturers to release updates and modifications via service bulletins or addendum manuals to improve product over its lifecycle.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 4500/4500S model are not readily documented, but Volvo BM equipment generally received recognition for reliability and performance.
Ratings
Customer Satisfaction:
Volvo BM products historically enjoyed high customer satisfaction due to durability and serviceability.