VOLVO S40 & V40 Full Service & Repair Manual 1996-2004

通常価格: $142.00
販売価格: $142.00
通常価格
単価: あたり

🏷️ Basic Information Identification Make: Volvo Model: S40 / V40 Model Generations Covered: First Generation (1996-2004) Platform Code: MS Body Styles Covered: Sedan (S40), Estate/Wagon (V40) 👋 Introduction Market Position Target Audience: Volvo S40/V40 owners, independent repair shops, DIY enthusiasts Value Proposition: Provides professional-level repair and maintenance information for a fraction of dealer costs, ensuring longevity and proper function of the vehicle. Competitive Analysis Comparison: This manual offers a complete and unrestricted factory-level resource, contrasting with limited online guides or less detailed generic manuals. It replicates the documentation used by authorized Volvo service centers. Key Features Feature 1: Extensive coverage of all major vehicle systems. Feature 2: Detailed, visual step-by-step instructions. Feature 3: Permanent access with no ongoing costs. Feature 4: Cross-platform compatibility. 📋 Manual Details Coverage Areas General Coverage: All repairs, servicing, and troubleshooting procedures Regional Coverage: Global (specifications may vary by market) Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as comprehensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (presumed based on product description) Format File Format: PDF (implied by download and compatibility with computers/tablets/smartphones) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system Engine Management: Fuel injection system, ignition system, emissions control, sensors, ECU diagnostics and troubleshooting Transmission Manual: Clutch system, gearbox assembly, disassembly, lubrication, shift mechanism Transmission Automatic: Automatic transmission assembly, disassembly, torque converter, valve body, electronic control, fluid service Drivetrain: Front-wheel drive, CV joints, drive shafts, differential Suspension: Front suspension (McPherson strut), rear suspension (multi-link), shock absorbers, springs, bushings, wheel alignment Steering: Power steering system, steering rack, steering column, tie rods Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), brake fluid, calipers, rotors, pads, lines Electrical System: Battery, charging system (alternator),...

28 people are viewing this right now

Type: Car

Sku: 407813

Collections: ALL Volvo

Availability: In stock

Tags: 1996 1997 1998 1999 2000 2001 2002 2003 2004 Car Cars S40 V40 Volvo

商品バリエーション

Description

🏷️ Basic Information

Identification

Make:

Volvo

Model:

S40 / V40

Model Generations Covered:

First Generation (1996-2004)

Platform Code:

Body Styles Covered:

Sedan (S40), Estate/Wagon (V40)

👋 Introduction

Market Position

Target Audience:

Volvo S40/V40 owners, independent repair shops, DIY enthusiasts

Value Proposition:

Provides professional-level repair and maintenance information for a fraction of dealer costs, ensuring longevity and proper function of the vehicle.

Competitive Analysis

Comparison:

This manual offers a complete and unrestricted factory-level resource, contrasting with limited online guides or less detailed generic manuals. It replicates the documentation used by authorized Volvo service centers.

Key Features

Feature 1:

Extensive coverage of all major vehicle systems.

Feature 2:

Detailed, visual step-by-step instructions.

Feature 3:

Permanent access with no ongoing costs.

Feature 4:

Cross-platform compatibility.

📋 Manual Details

Coverage Areas

General Coverage:

All repairs, servicing, and troubleshooting procedures

Regional Coverage:

Global (specifications may vary by market)

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided, but described as comprehensive)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English (presumed based on product description)

Format

File Format:

PDF (implied by download and compatibility with computers/tablets/smartphones)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system

Engine Management:

Fuel injection system, ignition system, emissions control, sensors, ECU diagnostics and troubleshooting

Transmission Manual:

Clutch system, gearbox assembly, disassembly, lubrication, shift mechanism

Transmission Automatic:

Automatic transmission assembly, disassembly, torque converter, valve body, electronic control, fluid service

Drivetrain:

Front-wheel drive, CV joints, drive shafts, differential

Suspension:

Front suspension (McPherson strut), rear suspension (multi-link), shock absorbers, springs, bushings, wheel alignment

Steering:

Power steering system, steering rack, steering column, tie rods

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System), brake fluid, calipers, rotors, pads, lines

Electrical System:

Battery, charging system (alternator), starting system (starter), lighting system, fuses, relays, wiring diagrams

Body And Interior:

Body panels, doors, hood, trunk lid, bumpers, interior trim, seats, dashboard, climate control vents

HVAC:

Air conditioning system, heating system, ventilation, refrigerant, blower motor, controls

Safety Systems:

Airbag system, seatbelt pre-tensioners, SRS troubleshooting

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement

Repair Procedures:

Component replacement (e.g., water pump, alternator, starter, brake pads/rotors), gasket replacement, seal replacement, component rebuilds

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, identification of common faults

Diagnostics:

On-board diagnostics (OBD-II) information, sensor testing, component testing procedures

Specifications:

Torque specifications for fasteners, clearances, fluid capacities, electrical specifications

Wiring Diagrams:

Detailed electrical system wiring diagrams for various circuits

Technical Depth

Depth:

Comprehensive, from basic maintenance to in-depth engine and transmission rebuilds

Detail Level:

Step-by-step instructions with detailed photos and exploded diagrams

📊 Manual Specifications

File Format

Format Type:

Searchable:

Likely searchable text within the PDF (common for professional manuals)

Print Quality

Printability:

Printable (single page or entire manual)

Resolution:

High quality (implied by 'detailed photos & diagrams' and 'professional manual')

Binding Type

Binding:

Digital (downloadable, no physical binding)

Paper Type

Paper Type:

Not applicable (digital format)

Licensing

Licensing Terms:

Lifetime use, no expiry, no renewal fees, usable on multiple devices

Compatibility

Operating Systems:

Windows and macOS compatible

⚙️ Engine Specifications

Primary Engine

Engine Options Covered:

Various 4-cylinder gasoline engines (e.g., B4184S, B4184S2, B4194T, B4204S, B4204S2) and potentially diesel variants (e.g., D4192T, D4192T2).

Displacement Gasoline Examples:

1.8L, 1.9L Turbo, 2.0L

Displacement Diesel Examples:

1.9L Turbo Diesel

Performance

Horsepower Range Typical:

Approximately 115 hp to 200 hp depending on engine variant (e.g., naturally aspirated vs. turbocharged).

Torque Range Typical:

Approximately 160 Nm to 280 Nm depending on engine variant.

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) or electronic fuel injection (EFI).

Fuel Type:

Unleaded gasoline (Octane rating specified in manual), Diesel fuel

Engine Notes

Engine Configuration:

Inline 4-cylinder, transversely mounted.

Turbocharged Variants:

Includes T4 variants (e.g., B194FT, B194FT2) offering increased power and torque.

🔧 Transmission

Standard Transmission

Standard Type:

5-speed Manual Transmission

Optional Transmission

Optional Type:

4-speed Automatic Transmission (AW50-42LE)

Features

Transmission Fluid Type:

Specific ATF (Automatic Transmission Fluid) type required, as detailed in the manual (e.g., Dexron III or equivalent).

Clutch Type:

Hydraulically actuated dry single-plate clutch for manual transmissions.

📐 Dimensions

Exterior

Length S40 Approx:

4516 mm (177.8 in)

Length V40 Approx:

4505 mm (177.4 in)

Width Approx:

1715 mm (67.5 in)

Height S40 Approx:

1396 mm (55.0 in)

Height V40 Approx:

1427 mm (56.2 in)

Wheelbase Approx:

2620 mm (103.2 in)

Cargo

Cargo Volume S40 Approx:

0.440 m³ (15.5 cu ft)

Cargo Volume V40 Approx:

0.470 m³ (16.6 cu ft) (seats up)

Weights

Curb Weight Range Approx:

1300 kg - 1450 kg (2866 lbs - 3197 lbs), varies by engine and equipment.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Generally good for its time, often achieving 3 or 4 stars (specific year and test variations apply).

Active Features

Active Safety Systems:

ABS (Anti-lock Braking System) standard on most models, EBD (Electronic Brakeforce Distribution) on some later models.

Passive Features

Passive Safety Features:

Front airbags, side airbags (optional on some trims), SIPS (Side Impact Protection System), WHIPS (Whiplash Protection System - optional or standard on later models), crumple zones, reinforced safety cage.

💡 Technology Features

Infotainment

Infotainment Features:

Standard RDS radio with cassette or CD player, optional premium sound systems. Basic climate controls.

Driver Assistance

Driver Assistance Features:

Cruise control (standard on many models), basic trip computer.

Connectivity

Connectivity Features:

Limited by era, typically no integrated Bluetooth or advanced smartphone connectivity. Aftermarket solutions possible.

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Typically every 10,000-15,000 miles or 12 months, whichever comes first (consult manual for specific engine and oil type).

Oil Change Interval Diesel:

Typically every 7,500-10,000 miles or 12 months, whichever comes first (consult manual for specific engine and oil type).

Timing Belt Replacement:

Critical maintenance item. Typically every 60,000-100,000 miles or 5-7 years for petrol engines. Diesel engines may have timing chains or belts with different intervals. Consult manual for specific engine code.

Spark Plug Replacement:

Varies by plug type (copper, platinum, iridium). Typically 30,000-60,000 miles. Manual will specify.

Fluid Specifications

Engine Oil Type:

Synthetic or semi-synthetic 5W-30, 5W-40, or 10W-40 depending on ambient temperature and engine. Manual specifies exact API/ACEA ratings.

Coolant Type:

Volvo Blue coolant or equivalent long-life antifreeze (ethylene glycol based). Capacity approx. 7.5 liters.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Type:

Specific hydraulic fluid specified by Volvo (often ATF or a dedicated power steering fluid).

Known Issues

Common Issue 1:

Oil leaks from the valve cover gasket and oil separator.

Common Issue 2:

ABS sensor failures leading to ABS warning lights.

Common Issue 3:

Wear on suspension components (bushings, ball joints) leading to noise and handling issues.

Common Issue 4:

Check engine light due to various sensor issues (e.g., MAF sensor, O2 sensor) or vacuum leaks.

Common Issue 5:

Climate control module malfunctions affecting HVAC operation.

📚 Vehicle History

Brand Heritage

Volvo Safety Focus:

Volvo has a long-standing reputation for safety innovation, which is carried through to the S40/V40 models with features like SIPS and crumple zones.

Model Evolution

Design Origin:

Developed in collaboration with Mitsubishi and based on the Mitsubishi Carisma platform. The S40/V40 represented Volvo's move towards more compact and stylish segment cars.

Facelifts:

Received a significant facelift in 2000, introducing updated styling, improved interior, and revised engine options. The manual covers both pre-facelift and facelifted models within its year range.

Production

Production Years:

1995-2004

Manufacturing Locations:

NedCar plant in Born, Netherlands; Volvo Kalmar plant, Sweden.

🏆 Awards & Recognition

Recognitions

Awards Or Ratings:

While not heavily award-laden, the S40/V40 were recognized for their safety features and stylish Scandinavian design for their class at the time of release. The manual itself is a professional tool, not a consumer review.