Basic Information
Identification
Make:
Volvo
Model:
V40
Year:
2000
Codes
Chassis Code:
Type 1
Generation
Generation Name:
First Generation (PH1)
Generation Years:
1995-2004
Introduction
Market Position
Segment:
Compact Executive Hatchback
Competitive Analysis
Key Competitors Circa 2000:
Audi A3, BMW 3 Series Compact (E36/5), Mercedes-Benz A-Class (W168), Volkswagen Golf
Key Features
Volvo Philosophy:
Emphasis on safety, comfort, and Scandinavian design
Manual Details
Coverage Areas
All Styles:
Yes
Page Count
Estimated Page Count:
Hundreds (as stated)
Manual Type
Type:
Workshop Service Repair Manual
Source:
Official Full Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Electrical System:
Yes
Wiring Diagrams:
Yes
Suspension:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection:
Yes
Fuel System:
Yes
Emission System:
Yes
HVAC Heater Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System Airbags:
Yes
Interior Trim:
Yes
Differential Drive Axle:
Yes
Procedures Included
General Maintenance:
Yes
Troubleshooting:
Yes
Periodic Lubrication:
Yes
Engine Overhaul:
Yes (detailed disassembly and reassembly)
Transmission Rebuild:
Yes (for both manual and automatic)
Brake System Service:
Yes (pads, rotors, calipers, lines, bleeding)
Suspension Component Replacement:
Yes (shocks, struts, control arms, bushings)
Steering System Service:
Yes (power steering pump, rack and pinion, tie rods)
Cooling System Service:
Yes (radiator, water pump, thermostat, hoses)
Electrical Component Diagnosis:
Yes (including starter, alternator, lighting, sensors)
Body And Chassis Repair:
Yes (including door mechanisms, interior panels, basic chassis alignment data)
Fuel System Diagnosis And Repair:
Yes (injectors, fuel pump, lines, pressure regulator)
Air Conditioning Service:
Yes (refrigerant handling, component replacement)
Restraint System Inspection:
Yes (airbag system components and related diagnostics)
Technical Depth
Depth:
Complete Factory Service and Repair (Do-it-yourselfer to experienced mechanic)
Instruction Style:
Step-by-step, detailed substeps, numbered instructions
Visual Aids:
Hundreds of photos, illustrations, drawings, enlarged insets
Critical Information:
Notes, cautions, and warnings included
Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems and Mac
Portability:
Can be saved to hard drive and burned to CD-ROM
Print Quality
Printable:
Without any restriction
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Requirements
Software Requirement:
Adobe PDF Reader
Engine Specifications
Primary Engine
Engine Options Circa 2000:
Likely includes various B4204 naturally aspirated and potentially turbocharged petrol engines (e.g., 2.0L)
Performance
Horsepower Range Approx:
115 - 165 HP (depending on specific engine variant)
Torque Range Approx:
170 - 240 Nm (depending on specific engine variant)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline (Petrol)
Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (e.g., AW50-42LE)
Features
Drivetrain:
Front-Wheel Drive (FWD)
Dimensions
Exterior
Body Style:
5-door Hatchback
Weights
Curb Weight Approx Kg:
1300 - 1450 kg (depending on engine and trim)
Safety Features
Ratings
Volvo Safety Focus:
High priority, known for advanced safety features for its era.
Active Features
Active Safety Examples:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution)
Passive Features
Passive Safety Examples:
Front airbags, side airbags, whiplash protection system (WHIPS), reinforced safety cage
Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with optional amplifier
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Connectivity Features Circa 2000:
Limited, likely basic radio and accessory power outlets.
Maintenance
Service Intervals
Oil Change Interval Km Miles:
Typically 15,000 km / 9,300 miles or 12 months
Air Filter Replacement Km Miles:
Every 30,000 km / 18,600 miles or as needed
Fluid Specifications
Engine Oil Type Viscosity:
Refer to manual for exact spec (e.g., synthetic 5W-30 or 5W-40, API SL/CF)
Coolant Type:
Volvo Long Life Coolant (G48 ethylene glycol based) or equivalent
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), ignition coils, mass air flow sensor, window regulators
Potential Electrical Gremlins:
Can occur with age, particularly related to wiring harnesses and modules
Vehicle History
Brand Heritage
Volvo Legacy:
Long-standing reputation for safety, durability, and practical design.
Model Evolution
V40 Development:
Developed alongside the S40 sedan, based on the Volvo P1 platform, sharing components with Mitsubishi Carisma.
Production
Manufacturing Locations:
Primarily Netherlands (Born) and Belgium (Ghent)
Awards & Recognition
Recognitions
Safety Awards General:
Volvo vehicles consistently received high safety marks and awards during this period.