This manual contains maintenance and repair procedure for the WESTERBEKE Universal MARINE DIESEL ENGINES M-25XPB M-35B M-40B. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use.
TABLE OF CONTENTS
Introduction .......................................................................................................... 2
Parts Identification ...................... : ........................................................................ 3
Specifications ....................................................................................................... 4
Testing for OverhauL ........................................................................................... 6
Engine Troubleshooting ....................................................................................... 7
Service Standards ............................................................................................... 15
Engine Description ............................................................................................. 18
Engine Disassembly & Reassembly ................................................................... 21
Engine Service ................................................................................................... 32
Engine Adjustments ........................................................................................... .43
Exhaust Manifold Service .................................................................................. 47
Lubrication System Description ......................................................................... 48
Lubrication System Service ............................................................................... 50
Cooling System Description .............................................................................. 52
Cooling System Service ..................................................................................... 54
Fuel System Description .................................................................................... 56
Fuel System Disassembly & Reassembly .......................................................... 60
Fuel System Service ........................................................................................... 61
Admiral Control PaneL ...................................................................................... 63
Captain Control PaneL ....................................................................................... 64
Control Panel Troubleshooting .......................................................................... 65
Glow Plug Service ............................................................................................. 67
Starter Service .................................................................................................... 68
Mando Alternator Service .................................................................................. 72
Prestolite Alternator Service .............................................................................. 82
Wiring Diagram #39144 .................................................................................... 94
Wiring Schematic #39144 .................................................................................. 95
Wiring Diagram #200360 - Catalina yachts ..................................................... 96
Wiring Schematic #200360 - Catalina Yachts ................................................... 97
Hurth HBW Transmissions. ............. ........... .......... ........ .......... .............. ........... 98
Transmission Troubleshooting ......................................................................... 101
Special Tools .................................................................................................... 102
Torques ............................................................................................................. 104
Standard Hardware; Sealants & Lubricants ..................................................... 105
Metric Conversions .......................................................................................... 106
Standard and Metric Conversion Data ............................................................. 107
Index ................................................................................................................. 108
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
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