🏷️ Basic Information Identification Make: Yamaha Model: Blaster 200 Model Designation: YFS200 Generation Generation Identifier: First Generation (Pre-2003) Codes Chassis Code: YFS200 👋 Introduction Market Position Segment: Sport ATV / Recreational Quad Target Audience: Recreational riders, beginners to intermediate ATV enthusiasts, DIY mechanics Competitive Analysis Key Competitors: Honda TRX250X/300EX, Suzuki LT-Z250, Kawasaki KSF250 Mojave Key Features Vehicle Highlights: Lightweight, agile, two-stroke power, simple mechanics, user-friendly for its class Manual Value Proposition: Provides dealer-level repair information for DIY maintenance and repairs, saving significant costs. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Yamaha Blaster 200 Secondary Coverage: Maintenance, diagnostics, troubleshooting, component overhaul, electrical systems, chassis components Page Count Estimated Page Count: Refer to actual manual for precise count (typically 300-500 pages for a comprehensive service manual) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine And Powertrain: Top-end rebuild, bottom-end overhaul, carburetor tuning and repair, cooling system, exhaust system, lubrication system Chassis And Suspension: Front and rear suspension, steering system, swingarm assembly, shock absorbers, bearings, bushings Brakes: Hydraulic brake system (front and rear), brake caliper service, master cylinder, brake lines, bleeding procedures Electrical System: Ignition system, lighting, battery, charging system, starter motor, wiring diagrams, fuses, switches Fuel System: Fuel tank, fuel lines, fuel filter, carburetor model specific tuning and jetting Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service, air filter cleaning/replacement, pre-ride inspections Troubleshooting: Diagnostic charts for common issues, symptom-based troubleshooting guides Component Rebuild: Detailed step-by-step instructions for engine, transmission, carburetor, and brake component rebuilds Technical Adjustments: Carburetor jetting and mixture adjustments, ignition timing, valve clearance (if applicable to 2-stroke design), clutch adjustment Technical Depth Diagnostic Capability: Advanced diagnostics for engine performance, electrical faults, and mechanical issues Rebuild Level: Complete engine teardown and rebuild, transmission overhaul, chassis component replacement and overhaul Special Tools: Identification of required special tools for specific procedures 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable if digitally created or scanned with OCR Print Quality Print Readability: Designed for clear printing of diagrams, text, and specifications Binding Type Binding Suggestion: Recommended for spiral binding or three-ring binder for ease of use and page turning Paper Type Paper Recommendation: Standard printer paper or heavier stock for durability in a workshop environment ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke, Reed Valve, Air-Cooled Displacement: 195cc (11.9 cu. in.) Bore X Stroke: 66.0 mm x 57.0 mm (2.60 in x 2.24 in) Compression Ratio: 6.6:1 Cylinder Arrangement: Single-cylinder, forward-inclined Performance Horsepower Approx: Estimated 15-20 HP (varies with tuning and specific model year) Torque Approx: Estimated 14-18 lb-ft (varies) Fuel System Carburetor Type: Teikei Y24P (or similar Mikuni/Keihin variants depending on market/year) Carburetor Size: 24mm Fuel Requirement: Unleaded gasoline (minimum 87 octane) Oil Mixing: Pre-mix or Autolube system (check specific model year and manual) Oil Type Autolube: Yamaha Genuine 2-Stroke Oil or equivalent API TC, JASO FD rated oil 🔧 Transmission Standard Transmission Type: 6-Speed Manual with Reverse Clutch Type: Wet Multi-disc Features Drive Type: Chain Drive Final Drive: O-ring sealed chain Gear Ratios: Refer to manual for specific gear ratios by speed 📐 Dimensions Exterior Length: Approx. 67.3 in (1710 mm) Width: Approx. 42.1 in (1070 mm) Height: Approx. 40.2 in (1020 mm) Wheelbase: Approx. 47.0 in (1195 mm) Weights Dry Weight: Approx. 304 lbs (138 kg) Fuel Capacity: Approx. 2.4 gallons (9.0 L) Oil Capacity: Refer to manual (autolube tank capacity) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet applicable ANSI/SVIA standards for recreational ATVs (check specific year compliance) Active Features Braking System: Hydraulic disc brakes front and rear Throttle Limiter: Adjustable thumb throttle for varying rider skill Passive Features Footwells: Wide, integrated footwells with heel guards Handlebar Design: ATV-specific handlebars with padded crossbar 💡 Technology Features Infotainment Infotainment System: None (basic recreational vehicle) Driver Assistance Driver Assistance Features: None (basic recreational vehicle) Connectivity Connectivity Options: None (basic recreational vehicle) 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months (refer to manual for exact mileage/hours and condition-based recommendations) Air Filter Cleaning: Every 500 km or as needed in dusty conditions Spark Plug Service: Inspect every 1000 km, replace as needed. Use Yamaha part # 94701-00366 or equivalent (e.g., NGK BR9ES) Chain Adjustment: Check slack every 500 km and adjust as per manual specification (typically 20-30mm) Fluid Specifications Engine Oil Type: Yamaha Genuine 4-Stroke Motor Oil (or SAE 10W-30 API SE, SF, SG or higher) Engine Oil Capacity: Approx. 1.2 L (1.3 US qt) without filter change, 1.4 L (1.5 US qt) with filter change. Verify with manual. Transmission Oil Type: Yamalube GL-4 Gear Oil SAE 80W Transmission Oil Capacity: Refer to manual for exact capacity Known Issues Common Wear Items: Clutch plates, carburetor seals, swingarm bushings, wheel bearings,...