YAMAHA G11 G14 G16 G19 G20 ultima golf cart car service manual

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TABLE OF CONTENTS

CHAPTER 1 GENERAL INFORMATION
GENERAL SERVICE INFORMATION
FRAME SERIAL NUMBER
SPECIAL TOOLS
CHAPTER 2 - PERIODIC INSPECTION AND ADJUSTMENT
PERIODIC MAINTENANCE
MAINTENANCE CHART
INSPECTION AND ADJUSTMENT
ENGINE
AIR FILTER CLEANING
CARBURETOR ADJUSTMENT
ACCELERATOR STOP SWITCH
INSPECTION/ACCELERATOR PEDAL
POSITION ADJUSTING BOLT
HEIGHT ADJUSTMENT
STARTER BELT ADJUSTMENT
POWER TRAIN
PRIMARY SHEAVE LUBRICATION
CHAPTER 3 - CHASSIS
REFER TO G14A, G14E
CHAPTER 4 - POWER TRAIN
POWER TRAIN FOR G16A
PRIMARY SHEAVE
REMOVAL
DISASSEMBLY
INSPECTION
ASSEMBLY
INSTALLATION
SECONDARY SHEAVE
TRANSMISSION
DIFFERENTIAL DISASSEMBLY
DIFFERENTIAL INSPECTION
TRANSMISSION DISASSEMBLY
TRANSMISSION INSPECTION
TRANSMISSION ASSEMBLY
DIFFERENTIAL ASSEMBLY
INSTALLATION
CHAPTER 5 - ENGINE OVERHAUL
ENGINE REMOVAL
PREPARATION FOR REMOVAL
DRIVE BELT
PRIMARY CLUTCH
AIR CLEANER CASE
CARBURETOR
WIRING AND HOSE
STARTER GENERATOR
MUFFLER
ENGINE OIL DRAIN
AIR SHROUD
FLYWHEEL
CYLINDER HEAD
ENGINE REMOVAL
CRANKCASE COVER
CAMSHAFT
BALANCER SHAFT
AND CRANKSHAFT
PISTON AND CONNECTING ROD
OIL SENDER AND
WIRE GUIDE PLATE
BEARINGS
INSPECTION AND REPAIR
CYLINDER HEAD
VALVE
VALVE SEAT
ROCKER ARM
PISTON RING AND PIN
CRANKSHAFT AND
CONNECTING ROD
ENGINE ASSEMBLY AND ADJUSTMENT
PISTON, CONNECTING ROD, AND
CRANKCASE COVER
BEARINGS
OIL SENDER AND WIRE
GUIDE PLATE
PISTON AND CONNECTING ROD
CRANKSHAFT, BALANCER SHAFT,
AND CAMSHAFT
CRANKCASE COVER
FLYWHEEL
CYLINDER HEAD AND
ROCKER ARM
CYLINDER HEAD
IGNITION UNIT
AIR SHROUD
REMOUNTING ENGINE
PRIMARY SHEAVE
STARTER-GENERATOR
TABLE OF CONTENTS CONTINUED
CHAPTER 6- CARBURETION
CHAPTER 8- TROUBLESHOOTING
CARBURETOR
REMOVAL
DISASSEMBLY
INSPECTION
ASSEMBLY
INSTALLATION
CHAPTER 7- ELECTRICAL
WIRING DIAGRAM
ELECTRICAL COMPONENTS
IGNITION SYSTEM
TROUBLESHOOTING
CHAPTER 9 - SPECIFICATIONS
SPECIFICATIONS
GENERAL SPECIFICATIONS
MAINTENANCE SPECIFICATIONS
ENGINE
TRANSMISSION
ELECTRICAL
TIGHTENING TORQUE
ENGINE
POWER TRAIN
CABLE/WIRE ROUTING
WIRING DIAGRAM