Yamaha Grizzly 700 2007 2008 Workshop Service Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Code: YFM700F Model Variant: YFM700FGPW Year: 2007-2008 👋 Introduction Market Position Market Segment: High-performance utility ATV (All-Terrain Vehicle) for recreational and light work applications. Competitive Analysis Key Competitors: Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander, Suzuki King Quad. Key Features Engine Power: Powerful 686cc engine known for its torque and reliability. Transmission: Industry-leading Ultramatic® automatic transmission with engine braking. Drivetrain: On-Command® 2WD/4WD with front differential lock. Suspension Design: Independent front and rear suspension for superior ride comfort and handling. Design Philosophy: Yamaha's focus on durability, performance, and rider comfort in extreme conditions. 📋 Manual Details Coverage Areas Coverage Years: 2007, 2008 Page Count Page Count: 483 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, diagnosis, and repair for the 686cc liquid-cooled, SOHC, 4-stroke engine. Fuel System: Fuel injection system (EFI) components, fuel pump, injectors, throttle body, pressure regulator, and troubleshooting. Ignition System: CDI unit, ignition coil, spark plug, timing, and related components. Transmission Drivetrain: Ultramatic® automatic transmission, torque converter, drive clutch, driven clutch, belt inspection and replacement, gearbox, drive shafts, differentials (front and rear), and hub assembly. Cooling System: Radiator, fan, coolant hoses, water pump, thermostat, and flushing procedures. Electrical System: Wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, lighting (headlights, taillights, indicators), instrumentation, and fuses. Brakes: Front and rear hydraulic disc brakes, brake pads, rotors, calipers, brake lines, master cylinders, and bleeding procedures. Suspension: Front independent suspension (double wishbone), rear independent suspension (double wishbone), shocks, springs, bushings, and alignment. Steering: Handlebar, steering stem, tie rods, steering knuckles, and potential inclusion of Electric Power Steering (EPS) system if applicable to specific variant covered. Frame Chassis: Frame inspection, welding integrity, mounting points, and overall chassis components. Bodywork Plastics: Fender panels, body panels, seat, and mounting hardware. Wheels Tires: Wheel bearing replacement, tire pressure, and basic inspection. Procedures Included Preventative Maintenance: Detailed schedules and procedures for oil changes, filter replacements, spark plug checks, air filter cleaning, coolant checks, brake fluid checks, and drive belt inspection. Troubleshooting: Systematic diagnostic procedures for common issues, fault code interpretation (if applicable), and step-by-step problem-solving guides. Repair Rebuild: Comprehensive instructions for component removal, installation, rebuilding, and adjustment for all major systems. Specifications Settings: Torque specifications for all fasteners, valve clearances, ignition timing, fluid capacities, and critical adjustment settings. Wiring Diagrams: Detailed electrical schematic diagrams with component identification and color coding. Technical Depth Depth Level: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and chassis repairs. Diagnostic Focus: Includes specific troubleshooting trees and diagnostic procedures for identifying root causes of performance issues, electrical faults, and mechanical failures. Rebuild Detail: Provides detailed instructions and specifications for rebuilding major components such as the engine, transmission, and suspension. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, designed for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Likely text-searchable within the PDF for quick information retrieval. Delivery Method Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: 686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Fuel Induction: Mikuni 41mm throttle body fuel injection (EFI) Carburetor Type: N/A (Fuel Injected) Performance Horsepower Rating: Approx. 46 HP (manufacturer data may vary) Torque Rating: Approx. 43 lb-ft (manufacturer data may vary) Starter System: Electric start Fuel System Fuel Tank Capacity: 4.8 US gal (18.0 L) Fuel Type: Unleaded gasoline (87 octane recommended) Fluid Specifications Engine Oil Type: Yamalube 4 (10W-40) or equivalent API SG, SF, SG/CD SAE 10W-40 Engine Oil Capacity: 2.40 US qt (2.27 L) without oil filter change; 2.53 US qt (2.4 L) with oil filter change Coolant Type: Yamaha Coolant (50/50 mix of ethylene glycol) or equivalent 🔧 Transmission Standard Transmission Type: Ultramatic® automatic (CVT) with High, Low, Neutral, Reverse, Park Drive System: Yamaha On-Command® electro-hydraulic 2WD/4WD with differential lock Final Drive: O-ring sealed chain, Oil-bathed multi-disc clutch (in transmission) Gear Reduction: Front: 2.753 (36/13) / Rear: 3.571 (50/14) Features Engine Braking: Integrated engine braking through the CVT system for downhill control. Clutch Type: Automatic centrifugal clutch with V-belt Fluid Specifications Transmission Oil Type: Yamalube Performance Gear Oil 80W-90 API GL-4 Fluid Capacities Transmission Oil Capacity: 0.63 US qt (0.6 L) 📐 Dimensions Exterior Length: 83.7 inches (2125 mm) Width: 45.3 inches (1150 mm) Height: 49.2 inches (1250 mm) Wheelbase: 50.0 inches (1270 mm) Ground Clearance: 11.0 inches (279 mm) Weights Dry Weight: 619 lbs (281 kg) Wet Weight: 646 lbs (293 kg) (approx.) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Towing Towing Capacity: 1,322 lbs (600 kg) Tongue Weight...
High-performance utility ATV (All-Terrain Vehicle) for recreational and light work applications.
Competitive Analysis
Key Competitors:
Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander, Suzuki King Quad.
Key Features
Engine Power:
Powerful 686cc engine known for its torque and reliability.
Transmission:
Industry-leading Ultramatic® automatic transmission with engine braking.
Drivetrain:
On-Command® 2WD/4WD with front differential lock.
Suspension Design:
Independent front and rear suspension for superior ride comfort and handling.
Design Philosophy:
Yamaha's focus on durability, performance, and rider comfort in extreme conditions.
📋 Manual Details
Coverage Areas
Coverage Years:
2007, 2008
Page Count
Page Count:
483
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, diagnosis, and repair for the 686cc liquid-cooled, SOHC, 4-stroke engine.
Fuel System:
Fuel injection system (EFI) components, fuel pump, injectors, throttle body, pressure regulator, and troubleshooting.
Ignition System:
CDI unit, ignition coil, spark plug, timing, and related components.
Transmission Drivetrain:
Ultramatic® automatic transmission, torque converter, drive clutch, driven clutch, belt inspection and replacement, gearbox, drive shafts, differentials (front and rear), and hub assembly.
Cooling System:
Radiator, fan, coolant hoses, water pump, thermostat, and flushing procedures.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), starter motor, lighting (headlights, taillights, indicators), instrumentation, and fuses.
Brakes:
Front and rear hydraulic disc brakes, brake pads, rotors, calipers, brake lines, master cylinders, and bleeding procedures.
Suspension:
Front independent suspension (double wishbone), rear independent suspension (double wishbone), shocks, springs, bushings, and alignment.
Steering:
Handlebar, steering stem, tie rods, steering knuckles, and potential inclusion of Electric Power Steering (EPS) system if applicable to specific variant covered.
Frame Chassis:
Frame inspection, welding integrity, mounting points, and overall chassis components.
Bodywork Plastics:
Fender panels, body panels, seat, and mounting hardware.
Wheels Tires:
Wheel bearing replacement, tire pressure, and basic inspection.
Procedures Included
Preventative Maintenance:
Detailed schedules and procedures for oil changes, filter replacements, spark plug checks, air filter cleaning, coolant checks, brake fluid checks, and drive belt inspection.
Troubleshooting:
Systematic diagnostic procedures for common issues, fault code interpretation (if applicable), and step-by-step problem-solving guides.
Repair Rebuild:
Comprehensive instructions for component removal, installation, rebuilding, and adjustment for all major systems.
Specifications Settings:
Torque specifications for all fasteners, valve clearances, ignition timing, fluid capacities, and critical adjustment settings.
Wiring Diagrams:
Detailed electrical schematic diagrams with component identification and color coding.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and chassis repairs.
Diagnostic Focus:
Includes specific troubleshooting trees and diagnostic procedures for identifying root causes of performance issues, electrical faults, and mechanical failures.
Rebuild Detail:
Provides detailed instructions and specifications for rebuilding major components such as the engine, transmission, and suspension.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, designed for clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Likely text-searchable within the PDF for quick information retrieval.
Yamalube 4 (10W-40) or equivalent API SG, SF, SG/CD SAE 10W-40
Engine Oil Capacity:
2.40 US qt (2.27 L) without oil filter change; 2.53 US qt (2.4 L) with oil filter change
Coolant Type:
Yamaha Coolant (50/50 mix of ethylene glycol) or equivalent
🔧 Transmission
Standard
Transmission Type:
Ultramatic® automatic (CVT) with High, Low, Neutral, Reverse, Park
Drive System:
Yamaha On-Command® electro-hydraulic 2WD/4WD with differential lock
Final Drive:
O-ring sealed chain, Oil-bathed multi-disc clutch (in transmission)
Gear Reduction:
Front: 2.753 (36/13) / Rear: 3.571 (50/14)
Features
Engine Braking:
Integrated engine braking through the CVT system for downhill control.
Clutch Type:
Automatic centrifugal clutch with V-belt
Fluid Specifications
Transmission Oil Type:
Yamalube Performance Gear Oil 80W-90 API GL-4
Fluid Capacities
Transmission Oil Capacity:
0.63 US qt (0.6 L)
📐 Dimensions
Exterior
Length:
83.7 inches (2125 mm)
Width:
45.3 inches (1150 mm)
Height:
49.2 inches (1250 mm)
Wheelbase:
50.0 inches (1270 mm)
Ground Clearance:
11.0 inches (279 mm)
Weights
Dry Weight:
619 lbs (281 kg)
Wet Weight:
646 lbs (293 kg) (approx.)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing
Towing Capacity:
1,322 lbs (600 kg)
Tongue Weight Capacity:
N/A (ATV specific)
Wheels Tires
Front Tire Size:
AT26 x 8-12
Rear Tire Size:
AT26 x 10-12
Wheelbase Type:
Aluminum alloy
Bolt Pattern:
4/110 mm
🛡️ Safety Features
Ratings
Safety Certifications:
CE certified models available in some markets.
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed, reducing contamination.
Differential Lock:
Front differential lock provides enhanced traction in challenging terrain.
Passive Features
Seat Belt:
N/A (ATV standard)
Roll Cage:
N/A (ATV standard); riders must wear helmets and appropriate protective gear.
Lighting
Headlights:
Dual 30W Krypton headlights with a 60W/55W halogen high beam.
Taillight Brakelight:
Single 5W LED taillight/brakelight.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV; no integrated infotainment system).
Driver Assistance
Electronic Fuel Injection:
EFI provides optimized fuel delivery for improved performance, fuel economy, and cold-weather starting.
On Command 4Wd:
Electro-hydraulic engagement of 4WD and differential lock for on-the-fly adjustments to traction.
Connectivity
Connectivity Features:
N/A (No typical digital connectivity features like Bluetooth or USB ports).
Instrumentation
Instrument Panel:
Digital LCD meter displaying speedometer, odometer, trip odometer, clock, fuel gauge, and 4WD indicators.
Warning Lights:
Includes warning lights for oil, battery, engine, and neutral.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 2,500 km (1,550 miles) or 6 months, whichever comes first.
Air Filter Cleaning Interval:
Every 1,000 km (620 miles) or 6 months. Clean more frequently in dusty conditions.
Spark Plug Check Interval:
Check every 2,500 km (1,550 miles) or 6 months.
Transmission Oil Change Interval:
Every 5,000 km (3,100 miles) or 12 months, whichever comes first.
Coolant Flush Interval:
Every 2 years or 20,000 km (12,400 miles).
Drive Belt Inspection:
Inspect every 1,000 km (620 miles) or 6 months. Replace as needed based on wear.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Grease Type:
Lithium-based multipurpose grease.
Known Issues
Common Wear Items:
Drive belt, brake pads, wheel bearings, and tie rod ends due to typical ATV usage.
Potential Electrical Concerns:
While generally robust, some owners have reported issues with the CDI unit or charging system components, which this manual would help diagnose.
Cooling System Maintenance:
Regular coolant flushes and inspection of hoses are important to prevent overheating, especially under heavy load.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Brand Focus:
Yamaha's long-standing reputation for producing high-quality, reliable, and performance-oriented powersports vehicles.
Model Evolution
Grizzly Lineage:
The Grizzly 700 model represented a significant advancement in Yamaha's ATV technology, introducing features like fuel injection and independent rear suspension to their larger utility line.
Predecessor Models:
Succeeded models like the Grizzly 660, incorporating technological advancements and performance enhancements.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Introduction Year:
The Grizzly 700 platform was introduced in 2005, with significant updates for the 2007 model year.