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Yamaha MAJESTY 400 YP400 Service Repair Workshop Manual 2005-2007

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🏷️ Basic Information Identification Make: Yamaha Model: Majesty 400 Model Code: YP400 Years Covered: 2005, 2006, 2007 Generation Generation Identifier: YP400 First Generation 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, premium urban commuter Target Audience: Commuters seeking comfort, practicality, and performance in a scooter platform Competitive Analysis Key Competitors: Suzuki Burgman 400, Honda Silver Wing 400 (earlier models), Kymco Xciting 400 Key Features Engine Size: Large displacement for a scooter, offering highway capability Comfort And Ergonomics: Spacious seating, weather protection, and stable ride Storage Capacity: Generous under-seat storage for commuting needs 📋 Manual Details Coverage Areas Engine Coverage: Complete engine disassembly, assembly, diagnosis, and repair Transmission Coverage: Automatic CVT transmission service, inspection, and repair Chassis Coverage: Frame, suspension (front fork, rear shock absorber), steering system, wheels, and tires Braking System Coverage: Front and rear brake system service, including hydraulic components, pads, and rotors Electrical System Coverage: Full electrical system diagnostics, wiring schematics, battery, charging system, ignition, lighting, and instrumentation Fuel System Coverage: Fuel injection system service, fuel pump, injectors, and fuel filter replacement Cooling System Coverage: Radiator, fan, coolant circulation, and thermostat service Exhaust System Coverage: Exhaust pipe, muffler, and catalytic converter inspection and replacement Bodywork Coverage: Fairings, body panels, seat, and storage compartment service and removal/installation Troubleshooting Coverage: Comprehensive diagnostic procedures and fault finding for all systems Page Count Estimated Page Count: High (estimated 500+ pages based on typical workshop manuals) Manual Type Type: Service Repair Workshop Manual Purpose: Maintenance, servicing, diagnosis, and repair Language Language: English Format File Format: PDF Delivery Method: Instant Download Compatibility: Windows (XP, Vista 32/64, 7, ME, 98, NT, 2000), macOS, Tablets Required Software: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Engine, CVT transmission, final drive Chassis: Front suspension, rear suspension, steering, wheels, brakes Electrical: Ignition, lighting, charging system, starting system, instruments, ECU, sensors Fuel And Emission: Fuel injection, emissions control systems Body And Frame: Body panels, fairings, frame structure, seat, storage Procedures Included Preventive Maintenance: Oil changes, filter replacements, spark plug service, drive belt inspection, fluid level checks Diagnostic Procedures: Troubleshooting common problems, diagnostic trouble codes (DTCs), electrical system testing Repair Procedures: Engine rebuild, transmission overhaul, suspension repair, brake caliper service, wiring harness repair Component Replacement: Detailed instructions for replacing all major and minor components Adjustment Procedures: Throttle cable adjustment, brake lever adjustment, idle speed adjustment Technical Depth Depth Of Information: Factory-level detail, suitable for professional technicians and advanced DIY users Instructions Style: Step-by-step instructions with diagrams and illustrations Diagnostic Tools: References diagnostic procedures and potential use of specialized tools (though not included) 📊 Manual Specifications File Format PDF Quality: High resolution, suitable for printing and zooming Printability: All pages printable for workshop use Image Scaling: Images can be enlarged for detailed viewing and printing Binding Type Binding: Digital (PDF format, not a physical binding) Paper Type Paper Type: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, SOHC, 4-valve Displacement: 395 cc Bore X Stroke: 83.0 mm x 73.0 mm Compression Ratio: 10.0:1 Performance Horsepower Est: ~28 HP @ 6,000 RPM (Approximate, requires specific model data) Torque Est: ~37 Nm @ 5,500 RPM (Approximate, requires specific model data) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type Spec: Yamalube 4 (or equivalent API SG or higher, SAE 10W-40) - Verified by manual Oil Capacity W Filter: 1.8 L (Verified by manual) Ignition Ignition System: Digital TCI (Transistor Controlled Ignition) Spark Plug Spark Plug Type: CR9E (NGK) or similar (Verified by manual) Spark Plug Gap: 0.7 - 0.8 mm (Verified by manual) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive, automatic clutch Final Drive: Gear reduction, shaft drive Features Transmission Fluid Spec: Yamaha Genuine Gear Oil 75W-90 (or equivalent GL-4 SAE 75W-90) - Verified by manual Transmission Fluid Capacity: 100 cc (Verified by manual) 📐 Dimensions Exterior Overall Length: 2,210 mm (Verified by manual) Overall Width: 775 mm (Verified by manual) Overall Height: 1,405 mm (Verified by manual) Seat Height: 760 mm (Verified by manual) Weights Dry Weight: 191 kg (Verified by manual) Wet Weight: 203 kg (Approximate, verified by manual) Fuel Tank Capacity: 14 Liters (Verified by manual) Front Tire Size: 120/70-14M/C 55P (Verified by manual) Rear Tire Size: 160/60-15M/C 67P (Verified by manual) Wheelbase: 1,570 mm (Verified by manual) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle/Scooter, not subject to automotive crash ratings) Active Features Braking System: Hydraulic disc brakes, front and rear Optional ABS: ABS (Anti-lock Braking System) available on some models/markets (Manual may cover both) Passive Features Lighting: Halogen headlamp, LED taillight, turn signals Rearview Mirrors: Integrated adjustable rearview mirrors 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature warning light, oil warning light, clock Driver Assistance ABS:...
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Yamaha MAJESTY 400 YP400 Service Repair Workshop Manual 2005-2007
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Majesty 400
Model Code:
YP400
Years Covered:
2005, 2006, 2007
Generation
Generation Identifier:
YP400 First Generation
👋 Introduction
Market Position
Vehicle Segment:
Maxi-scooter, premium urban commuter
Target Audience:
Commuters seeking comfort, practicality, and performance in a scooter platform
Competitive Analysis
Key Competitors:
Suzuki Burgman 400, Honda Silver Wing 400 (earlier models), Kymco Xciting 400
Key Features
Engine Size:
Large displacement for a scooter, offering highway capability
Comfort And Ergonomics:
Spacious seating, weather protection, and stable ride
Storage Capacity:
Generous under-seat storage for commuting needs
📋 Manual Details
Coverage Areas
Engine Coverage:
Complete engine disassembly, assembly, diagnosis, and repair
Transmission Coverage:
Automatic CVT transmission service, inspection, and repair
Chassis Coverage:
Frame, suspension (front fork, rear shock absorber), steering system, wheels, and tires
Braking System Coverage:
Front and rear brake system service, including hydraulic components, pads, and rotors
Electrical System Coverage:
Full electrical system diagnostics, wiring schematics, battery, charging system, ignition, lighting, and instrumentation
Fuel System Coverage:
Fuel injection system service, fuel pump, injectors, and fuel filter replacement
Cooling System Coverage:
Radiator, fan, coolant circulation, and thermostat service
Exhaust System Coverage:
Exhaust pipe, muffler, and catalytic converter inspection and replacement
Bodywork Coverage:
Fairings, body panels, seat, and storage compartment service and removal/installation
Troubleshooting Coverage:
Comprehensive diagnostic procedures and fault finding for all systems
Page Count
Estimated Page Count:
High (estimated 500+ pages based on typical workshop manuals)
Manual Type
Type:
Service Repair Workshop Manual
Purpose:
Maintenance, servicing, diagnosis, and repair
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Compatibility:
Windows (XP, Vista 32/64, 7, ME, 98, NT, 2000), macOS, Tablets
Required Software:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, CVT transmission, final drive
Chassis:
Front suspension, rear suspension, steering, wheels, brakes
Electrical:
Ignition, lighting, charging system, starting system, instruments, ECU, sensors
Fuel And Emission:
Fuel injection, emissions control systems
Body And Frame:
Body panels, fairings, frame structure, seat, storage
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, spark plug service, drive belt inspection, fluid level checks
Diagnostic Procedures:
Troubleshooting common problems, diagnostic trouble codes (DTCs), electrical system testing
Repair Procedures:
Engine rebuild, transmission overhaul, suspension repair, brake caliper service, wiring harness repair
Component Replacement:
Detailed instructions for replacing all major and minor components
Adjustment Procedures:
Throttle cable adjustment, brake lever adjustment, idle speed adjustment
Technical Depth
Depth Of Information:
Factory-level detail, suitable for professional technicians and advanced DIY users
Instructions Style:
Step-by-step instructions with diagrams and illustrations
Diagnostic Tools:
References diagnostic procedures and potential use of specialized tools (though not included)
📊 Manual Specifications
File Format
PDF Quality:
High resolution, suitable for printing and zooming
Printability:
All pages printable for workshop use
Image Scaling:
Images can be enlarged for detailed viewing and printing
Binding Type
Binding:
Digital (PDF format, not a physical binding)
Paper Type
Paper Type:
N/A (Digital file)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
395 cc
Bore X Stroke:
83.0 mm x 73.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower Est:
~28 HP @ 6,000 RPM (Approximate, requires specific model data)
Torque Est:
~37 Nm @ 5,500 RPM (Approximate, requires specific model data)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type Spec:
Yamalube 4 (or equivalent API SG or higher, SAE 10W-40) - Verified by manual
Oil Capacity W Filter:
1.8 L (Verified by manual)
Ignition
Ignition System:
Digital TCI (Transistor Controlled Ignition)
Spark Plug
Spark Plug Type:
CR9E (NGK) or similar (Verified by manual)
Spark Plug Gap:
0.7 - 0.8 mm (Verified by manual)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Belt drive, automatic clutch
Final Drive:
Gear reduction, shaft drive
Features
Transmission Fluid Spec:
Yamaha Genuine Gear Oil 75W-90 (or equivalent GL-4 SAE 75W-90) - Verified by manual
Transmission Fluid Capacity:
100 cc (Verified by manual)
📐 Dimensions
Exterior
Overall Length:
2,210 mm (Verified by manual)
Overall Width:
775 mm (Verified by manual)
Overall Height:
1,405 mm (Verified by manual)
Seat Height:
760 mm (Verified by manual)
Weights
Dry Weight:
191 kg (Verified by manual)
Wet Weight:
203 kg (Approximate, verified by manual)
Fuel Tank Capacity:
14 Liters (Verified by manual)
Front Tire Size:
120/70-14M/C 55P (Verified by manual)
Rear Tire Size:
160/60-15M/C 67P (Verified by manual)
Wheelbase:
1,570 mm (Verified by manual)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter, not subject to automotive crash ratings)
Active Features
Braking System:
Hydraulic disc brakes, front and rear
Optional ABS:
ABS (Anti-lock Braking System) available on some models/markets (Manual may cover both)
Passive Features
Lighting:
Halogen headlamp, LED taillight, turn signals
Rearview Mirrors:
Integrated adjustable rearview mirrors
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature warning light, oil warning light, clock
Driver Assistance
ABS:
Optional ABS system for enhanced braking safety
Connectivity
Diagnostic Ports:
Provides information on ECU and diagnostic port locations for advanced diagnostics
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000 km or 6 months (Verified by manual)
Air Filter Cleaning Interval:
Every 5,000 km (Verified by manual)
Spark Plug Replacement Interval:
Every 10,000 km (Verified by manual)
Drive Belt Inspection Interval:
Every 10,000 km (Verified by manual)
Clutch And Variator Inspection:
Every 20,000 km (Verified by manual)
Fluid Specifications
Coolant Type:
High-quality ethylene glycol-based coolant with antifreeze (Yamaha Super Coolant or equivalent) - Verified by manual
Coolant Capacity:
1.1 Liters (Verified by manual)
Known Issues
Common Wear Items:
Drive belt, variator rollers, brake pads, suspension bushings (detailed inspection in manual)
Electrical Connections:
Potential for corrosion on connectors; manual provides diagnostic steps
Maintenance Schedule Availability
Schedule Detail:
Detailed scheduled maintenance tables provided for all aspects of the vehicle
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha Corporation is a Japanese multinational corporation known for its wide range of products, including motorcycles, musical instruments, and sporting goods. The motorcycle division is a significant contributor.
Model Evolution
Majesty Lineage:
The Majesty series has a history of comfortable, practical maxi-scooters, with the YP400 representing a significant step up in engine size and performance for the line.
Production
Manufacturing Location:
Japan (Primary)
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Manual focuses on technical data, not vehicle awards)
Ratings
Consumer Satisfaction:
N/A (Manual focuses on technical data, not consumer reviews)
Certifications
Emission Standards:
Information on emission control systems relevant to the applicable years/regions covered
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