2006-2007 Yamaha RAPTOR 700 Service Repair Workshop Manual
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The Yamaha Raptor 700 (YFM700RV), produced for the 2006 and 2007 model years, represents a pinnacle in high-performance sport ATV engineering. It is renowned for its powerful 686cc liquid-cooled engine with electronic fuel injection, a lightweight chassis, and long-travel suspension, all contributing to its aggressive styling and superior handling. Building on extensive ATV heritage, the Raptor 700 offers enthusiasts a potent combination of raw power and sophisticated technology, making it a dominant force in its class and a favorite for both recreational riding and competitive use. This comprehensive service repair workshop manual provides in-depth information for the Yamaha Raptor 700 (YFM700RV). It covers all aspects of maintenance, repair, and technical specifications, including detailed procedures for engine overhaul, fuel system servicing, transmission and drivetrain maintenance, suspension and brake system repairs, and electrical system diagnostics. With over 500 pages of factory-level accuracy, this manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Code: YFM700RV Production Years Covered: 2006, 2007 Codes Chassis Codes: YFM700RV 👋 Introduction Market Position Segment: High-performance sport ATV Target Audience: Enthusiasts and owners seeking in-depth knowledge for maintenance, repair, and customization. Competitive Analysis Key Competitors: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R. Key Features Vehicle Selling Points: Powerful 686cc liquid-cooled, DOHC, 4-valve engine; electronic fuel injection; lightweight chassis; long-travel suspension; aggressive styling. Manual Value Proposition: Provides factory-level accuracy and detail essential for proper upkeep and repair, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas General Coverage: Complete service, repair, and workshop information for the Yamaha Raptor 700 (YFM700RV). Page Count Estimated Pages: 500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, assembly, disassembly, tuning, performance modifications, internal components (pistons, crankshaft, valves, camshafts), lubrication system, cooling system. Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), carburetor specifications (if applicable to specific sub-models), fuel tank, fuel lines, emissions control system. Transmission: 5-speed manual transmission with reverse, clutch operation, gear shifting mechanism, transmission disassembly and assembly, lubrication, performance upgrades. Drivetrain: Shaft drive system, rear differential, CV joints, wheel hub assemblies, chain drive maintenance (if applicable), sprocket replacement. Suspension: Front and rear suspension systems, shock absorbers, springs, A-arms, linkages, adjustments, tuning for different terrains, replacement procedures, bearing services. Brakes: Hydraulic disc brakes (front and rear), brake calipers, brake pads, brake fluid specifications, bleeding procedures, master cylinder, brake lines, parking brake system. Electrical System: Wiring diagrams, ignition system (CDI, spark plug specifications), starting system (starter motor, battery), charging system (stator, rectifier/regulator), lighting system (headlights, taillights, indicators), sensors, ECU (Engine Control Unit) diagnostics. Cooling System: Radiator, cooling fan, coolant specifications, coolant flow, water pump, thermostat, flushing and refilling procedures. Frame And Bodywork: Chassis inspection, frame straightening, plastic panel removal and installation, seat, handlebars, footpegs, bodywork repair and replacement. Wheels And Tires: Tire size specifications, inflation pressures, wheel bearing maintenance, lug nut torque specifications, tire replacement. Procedures Included Maintenance: Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement, battery maintenance, brake inspection, coolant checks, general lubrication. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, fault finding charts, error code interpretation (if applicable). Repair: Detailed step-by-step instructions for component removal, installation, and repair for all major systems. Disassembly And Assembly: Complete instructions for taking apart and reassembling all major components and sub-assemblies. Torque Specifications: All critical fastener torque values for engine, chassis, suspension, and drivetrain components. Technical Depth Depth: Comprehensive, covering from basic routine maintenance to complete engine rebuilds and advanced diagnostics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Image Resolution: High resolution, suitable for printing all diagrams and text clearly. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search: Searchable text content for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, liquid-cooled, single cylinder Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.0 mm Compression Ratio: 9.2:1 Performance Horsepower Est: Approx. 50-55 HP (at crank) Torque Est: Approx. 45-50 lb-ft (at crank) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body size 44mm Fuel Type: Unleaded gasoline Ignition Ignition System: TCI (Transistor Controlled Ignition) Spark Plug Type: CR9E (NGK) or equivalent Lubrication Oil Type: Yamalube 4 (10W-40) or equivalent motorcycle oil Oil Capacity W Filter: Approx. 2.1 Liters (2.2 US qt) Cooling System Coolant Type: Ethylene glycol-based antifreeze coolant Coolant Capacity: Approx. 1.7 Liters (1.8 US qt) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed manual with reverse Features Clutch Type: Wet, multiple-disc, cable-operated Final Drive: O-ring sealed chain, Drive Sprocket, Driven Sprocket Transmission Oil Type: Yamalube 4 (10W-40) or equivalent motorcycle oil Transmission Oil Capacity: Approx. 0.7...
The Yamaha Raptor 700 (YFM700RV), produced for the 2006 and 2007 model years, represents a pinnacle in high-performance sport ATV engineering. It is renowned for its powerful 686cc liquid-cooled engine with electronic fuel injection, a lightweight chassis, and long-travel suspension, all contributing to its aggressive styling and superior handling. Building on extensive ATV heritage, the Raptor 700 offers enthusiasts a potent combination of raw power and sophisticated technology, making it a dominant force in its class and a favorite for both recreational riding and competitive use.
This comprehensive service repair workshop manual provides in-depth information for the Yamaha Raptor 700 (YFM700RV). It covers all aspects of maintenance, repair, and technical specifications, including detailed procedures for engine overhaul, fuel system servicing, transmission and drivetrain maintenance, suspension and brake system repairs, and electrical system diagnostics. With over 500 pages of factory-level accuracy, this manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Model Code:
YFM700RV
Production Years Covered:
2006, 2007
Codes
Chassis Codes:
YFM700RV
👋 Introduction
Market Position
Segment:
High-performance sport ATV
Target Audience:
Enthusiasts and owners seeking in-depth knowledge for maintenance, repair, and customization.
Front and rear suspension systems, shock absorbers, springs, A-arms, linkages, adjustments, tuning for different terrains, replacement procedures, bearing services.
Digital instrument cluster displaying speedometer, odometer, trip meter, clock, and indicator lights.
Driver Assistance
Engine Management:
Electronic Fuel Injection (EFI) with ECU control for optimal air-fuel ratio and performance.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months (whichever comes first); inspect every 20 hours.
Air Filter Cleaning:
Every 20 hours; clean more frequently in dusty conditions.
Spark Plug Replacement:
Every 100 hours or 12 months.
Chain Adjustment:
Every 20 hours.
Valve Clearance Check:
Every 100 hours.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Coolant Mixture:
50% Yamalube Coolant or equivalent, 50% distilled water
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Complaints:
Some owners have reported issues with the radiator fan, starter solenoid, and occasional clutch wear under extreme conditions. The manual provides diagnostic steps for these.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing high-performance and reliable ATVs, beginning with the iconic 'Red, White, and Blue' models.
Model Evolution
Raptor Lineage:
The Raptor 700 introduced in 2006 built upon the success of the popular Raptor 660, incorporating fuel injection, a more powerful engine, and a lighter, more advanced chassis.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Yamaha Raptor 700 was widely praised by ATV enthusiasts and media for its powerful engine, advanced chassis, and superior handling compared to its predecessors and competitors.