The Yamaha Raptor 700 is a high-performance sport ATV renowned for its robust engineering and versatility in demanding off-road environments. Introduced for the 2006 model year, this model builds upon esteemed off-road heritage, succeeding popular predecessors like the Warrior 350 and Raptor 660R. It features a powerful 686cc liquid-cooled engine, known for its torque and reliability, coupled with a lightweight steel frame and advanced long-travel suspension for exceptional handling and comfort. The Raptor 700, including its 700R variant and potential GYTR and Special Edition configurations, has been a benchmark in the sport ATV segment since its inception, praised for its power delivery, handling capabilities, and integration of technologies like fuel injection on later models. This workshop service and repair manual provides comprehensive guidance for the Raptor 700, covering model years 2005 through 2009. It details all essential maintenance procedures, including scheduled servicing, fluid changes, and component lubrication, alongside in-depth troubleshooting and repair instructions for every major system. From engine overhauls and drivetrain maintenance to chassis and electrical system diagnostics, this manual offers step-by-step guidance, technical specifications, and torque values. Designed for professional technicians, experienced mechanics, and dedicated enthusiasts, this English-language resource aims to ensure the optimal performance, reliability, and longevity of your Raptor 700. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Variant: 700R (GYTR, Special Edition variants also likely covered) Codes Product Identifier: Yamaha Raptor 700 Workshop Service Repair Manual PDF Download (2005-2009) 👋 Introduction Market Position Segment: High-performance sport ATV Category: Utility/Recreational Sport ATV Competitive Analysis Key Competitors: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX700 Key Features Engine Platform: Utilizes Yamaha's well-regarded 686cc liquid-cooled, SOHC, four-valve, fuel-injected engine, shared with other Yamaha models, known for torque and reliability. Chassis Design: Lightweight and robust steel frame, advanced long-travel suspension for superior off-road capability and comfort. Technology Integration: Fuel injection system for improved throttle response and fuel efficiency, digital instrumentation. 📋 Manual Details Coverage Areas Years Covered: 2005, 2006, 2007, 2008, 2009 Regions Covered: Global (standard Yamaha specifications) Page Count Estimated Page Count: Likely 300-500+ pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, timing, carburetor/fuel injection, cooling system, lubrication Drivetrain: Transmission, clutch, differential, driveshafts, final drive Chassis And Suspension: Frame, front and rear suspension (A-arms, shocks, linkages), steering system, swingarm Brakes: Hydraulic brake system (front and rear calipers, master cylinders, lines, pads, rotors) Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter motor, sensors, ECUs Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, carburetor (if applicable) or fuel injection system (throttle body, injectors, ECU control) Cooling System: Radiator, coolant, fan, water pump, hoses Exhaust System: Exhaust pipes, muffler, heat shields Bodywork And Plastics: Fenders, plastics, seat, handlebars, mounting hardware Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication points, tire pressure checks Troubleshooting: Diagnostic procedures for common issues, error code interpretation (if applicable), symptom-based troubleshooting guides Repair: Step-by-step disassembly and reassembly instructions for all major components and systems Rebuilds: Complete engine, transmission, and suspension component rebuild procedures Specifications And Measurements: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications Wiring Diagrams: Detailed electrical schematics for all systems Technical Depth Depth: Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics. Target Audience: Professional technicians, experienced DIY mechanics, and dedicated enthusiasts. 📊 Manual Specifications File Format PDF Quality: High-resolution, clear text and images; typically searchable. Printable: Yes, designed for printing individual sections or the entire manual. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, SOHC, 4-valve Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Valve Train: SOHC, 4 valves Performance Horsepower Estimate: Approx. 46-50 HP (at crankshaft, depending on specific model year tuning) Torque Estimate: Approx. 43-45 lb-ft (at crankshaft) Fuel System Fuel Delivery: Mikuni BSR42 (2005-2006), Electronic Fuel Injection (EFI) with 39mm throttle body (2007-2009) Fuel Type: Unleaded gasoline, minimum 87 octane Fuel Tank Capacity: 3.7 US gal / 14 L Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 (depending on ambient temperature) Oil Capacity: Approx. 2.0 L / 2.1 US qt (with filter change) Ignition Ignition System: TCI (Transistor Controlled Ignition) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, wet multi-disc clutch Optional Transmission Options: N/A (All Raptor 700 models feature the 5-speed manual) Features Reverse: Yes Final Drive: O-ring sealed chain Fluid Specifications Gear Oil Type: Yamalube Gear Oil or equivalent SAE 80W-90 GL-3 Fluid Capacities Gear Oil Capacity: Approx. 0.8 L / 0.85 US qt 📐 Dimensions Exterior Overall Length: Approx. 70.2 inches (1785 mm) Overall Width: Approx. 45.5 inches (1155...