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Introduction
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Market Position
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Category:
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High-performance sport ATV.
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Target Audience:
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Enthusiast riders, racers, and owners seeking to perform their own maintenance and repairs.
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Competitive Analysis
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Competitors:
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Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R.
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Key Features Of Vehicle
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Engine Size:
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Largest displacement engine in its class at the time of introduction (686cc).
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Performance Focus:
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Emphasis on power, torque, and sporty handling for aggressive riding.
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Key Features Of Manual
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Value Proposition:
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Enables significant cost savings on maintenance and repairs compared to dealership service.
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Accessibility:
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Digital format ensures instant availability and easy access on multiple devices.
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Manual Coverage
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Systems Covered
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Engine:
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Complete engine overhaul, including disassembly, inspection, assembly, tuning, and diagnostics for the 686cc liquid-cooled, SOHC, 4-valve, 4-stroke engine.
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Fuel System:
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Fuel injection system (EFI) diagnostics, servicing, cleaning, and component replacement; throttle body; fuel pump; injectors; sensors.
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Transmission:
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5-speed manual transmission with reverse; clutch system (operation, adjustment, replacement); gear shift mechanism; transmission oil.
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Drivetrain:
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Shaft drive; front differential; rear differential; axle lubrication and maintenance.
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Suspension:
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Front independent double-wishbone suspension; rear swingarm with monoshock; shock absorber adjustments (pre-load, compression, rebound); bearing maintenance.
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Brakes:
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Hydraulic disc brakes (front and rear); brake caliper overhaul; brake pad replacement; brake fluid specifications and bleeding procedures; master cylinder; brake lines.
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Steering:
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Handlebar assembly; steering stem; steering knuckles; tie rods; alignment procedures; bearing lubrication.
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Electrical System:
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Ignition system; starter motor; battery specifications and charging; lighting system (headlights, taillights, brake lights); wiring diagrams; fuses; relays; CDI unit; sensors (TPS, MAP, O2).
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Cooling System:
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Liquid-cooled system; radiator; water pump; thermostat; coolant specifications; flushing and refilling procedures.
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Exhaust System:
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Exhaust pipe inspection, cleaning, and replacement; muffler.
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Bodywork:
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Fender removal and installation; plastics care and repair; seat removal; frame inspection.
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements, chain adjustment (if applicable, though Raptor 700 is shaft drive), tire pressure checks, lubrication points, air filter cleaning/replacement.
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Troubleshooting:
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Diagnostic charts and flowcharts for common issues, electrical faults, engine performance problems, and starting difficulties.
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Rebuild Procedures:
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Detailed step-by-step instructions for complete engine, transmission, and suspension rebuilds.
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Adjustment Procedures:
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Carburetor (if applicable, though this model is EFI), clutch, throttle cable, and suspension adjustments.
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Torque Specifications:
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All critical engine, chassis, and component torque values for proper assembly.
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Special Tools:
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Identification of specific tools required for various procedures.
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Technical Depth
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Depth:
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Comprehensive (from basic maintenance to full engine and component rebuilds).
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Engine Specifications
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Primary Engine
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Engine Type:
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Liquid-cooled, SOHC, 4-valve, 4-stroke, single-cylinder.
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Displacement:
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686 cc (41.9 cu. in.)
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Bore X Stroke:
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100.0 mm x 83.9 mm (3.94 in x 3.30 in)
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Compression Ratio:
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9.2:1
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Ignition System:
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TCI (Transistor Controlled Ignition)
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Valve Train:
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SOHC (Single Overhead Camshaft), 4 valves.
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Performance
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Horsepower:
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Estimated 50-55 HP (at crankshaft, stock configuration)
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Torque:
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Estimated 45-50 lb-ft (at crankshaft, stock configuration)
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Fuel System
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Fuel Delivery:
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Fuel Injection (EFI)
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Throttle Body Size:
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44mm Mikuni
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Fuel Type:
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Unleaded gasoline, 87 octane or higher recommended.
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Oil Specifications
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Engine Oil Type:
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Yamalube 4T SAE 10W-40 or equivalent. API SG or higher, JASO MA certified.
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Engine Oil Capacity:
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3.40 US qt. (3.2 L) with oil filter change; 3.10 US qt. (2.9 L) without oil filter change.
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Dimensions
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Exterior
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Length:
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Approx. 72.7 in (1846 mm)
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Width:
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Approx. 45.2 in (1148 mm)
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Height:
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Approx. 43.5 in (1105 mm)
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Wheelbase:
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Approx. 50.4 in (1280 mm)
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Ground Clearance:
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Approx. 4.5 in (115 mm) - Varies slightly by model year and suspension setup.
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Weights
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Dry Weight:
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Approx. 400 lbs (181 kg)
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Curb Weight:
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Approx. 423 lbs (192 kg) - Including full fluids and a full tank of gas.
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Towing Capacity:
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Not Specified (ATV towing capacity is generally not recommended or specified by manufacturer for safety reasons).
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Cargo Capacity:
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Not Specified (Sport ATVs are not designed for significant cargo carrying).
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Safety Features
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Ratings
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Crash Test Ratings:
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Not Applicable (ATVs are not subjected to automotive crash testing standards).
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Active Features
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Brakes:
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Dual hydraulic disc front brakes, Single hydraulic disc rear brake.
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Parking Brake:
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Rear disc caliper lever lock.
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Passive Features
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Handlebars:
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Optimized for control and rider comfort.
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Footwells:
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Wide, anti-slip footpegs for secure footing.
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Lighting:
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Dual 30W headlights, 8W LED taillight/brake light.
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Safety Recommendations
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Protective Gear:
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Always wear a helmet, eye protection, gloves, long pants, and sturdy boots.
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Maintenance
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Service Intervals
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Engine Oil Change:
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Every 100 hours or 6 months, whichever comes first.
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Air Filter Cleaning:
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Every 20 hours or 3 months, inspect more frequently in dusty conditions.
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Spark Plug Check:
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Every 100 hours or 6 months.
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Brake Fluid Flush:
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Every 12 months or as needed.
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Valve Clearance Check:
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Every 200 hours or 12 months.
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Fluid Specifications
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Coolant Type:
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Yamaha All-Purpose Anti-Freeze (or equivalent ethylene glycol based coolant with corrosion inhibitors), mixed 50/50 with distilled water.
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Brake Fluid Type:
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DOT 4 Hydraulic Brake Fluid.
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Known Issues
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Common Wear Items:
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Brake pads, tires, wheel bearings, steering stem bearings, suspension bushings are common wear items that require regular inspection and replacement.
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Efi Performance:
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Some riders may experience occasional throttle response quirks or need for ECU remapping for aftermarket modifications, which the manual will guide on diagnosing.
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Maintenance Schedule Reference
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Schedule Detail:
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The manual provides a detailed, mileage/hour-based maintenance schedule for all major components and systems.
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Vehicle History
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Brand Heritage
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Yamaha Atv History:
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Yamaha has a long and successful history in ATV manufacturing, introducing the first production ATV (the Yamahauler) in 1979. They are known for innovation and performance-oriented models.
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Model Evolution
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Raptor Lineage:
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The Raptor 700 (YFM700) was introduced in 2006 as a successor to the highly popular Raptor 660. It incorporated fuel injection, a more powerful engine, and improved ergonomics.
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2006 Introduction:
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Marked a significant update with the 686cc engine and EFI, enhancing performance and rider experience.
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Updates 2006 2009:
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Minor updates and cosmetic changes may have occurred across these model years, but the core platform remained consistent. The manual covers these variations.
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Production
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Production Location:
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Primarily manufactured in Japan and/or the United States.
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