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Yamaha Spark 135 2005-2010 Workshop Repair Service Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: Spark 135 Model Variant: Motorcycle (Underbone) Generation Generation Code: First Generation (Pre-Fuel Injection) Codes Chassis Code Range: LC135 / SE/SX/ES/GT (Specific codes vary by sub-model and region) ๐Ÿ‘‹ Introduction Market Position Market Position: The Yamaha Spark 135 is a popular underbone motorcycle known for its reliability, fuel efficiency, and sporty performance, particularly in Asian markets. It serves as an everyday commuter and a capable light sport bike. Competitive Analysis Competitors: Honda Wave 125, Suzuki Raider 150, Modenas Kriss 120. Key Features Key Features: Liquid-cooled engine, underbone chassis, agile handling, durable construction, automatic clutch (on many variants), sporty styling. ๐Ÿ“‹ Manual Details Coverage Areas Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 Page Count Page Count: 346 Manual Type Manual Type: Workshop Repair Service Manual Language Language: English (assumed based on common industry practice for downloadable manuals) Format Format: PDF (Downloadable) ๐Ÿ“– Manual Coverage Systems Covered Engine System: Complete engine overhaul, tuning, diagnostics, cooling system, lubrication system. Transmission System: Clutch operation, gear shifting mechanisms, internal transmission component inspection and repair. Electrical System: Ignition system, lighting, charging system (stator, regulator/rectifier), battery, starting system, wiring diagrams, fault diagnosis. Suspension System: Front fork (telescopic), rear shock absorber(s), swingarm inspection and maintenance. Brake System: Front and rear brake system inspection, maintenance, repair (drum and/or disc brakes depending on sub-model), hydraulic system (if applicable). Fuel System: Carburetor inspection, cleaning, adjustment, fuel tank, fuel lines. Chassis And Bodywork: Frame inspection, body panel removal and installation, seating, fairings, fenders. Wheels And Tires: Wheel bearing maintenance, tire inspection and replacement, spoke tension (if applicable). Procedures Included Maintenance: Routine maintenance checks, lubrication, filter replacement, spark plug replacement, valve clearance adjustment. Repair: Component-level repair and replacement for all major systems. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common issues. Rebuild: Detailed procedures for engine and transmission rebuilds. Wiring Diagrams: Comprehensive electrical system wiring schematics. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds. Assumes intermediate mechanical knowledge. ๐Ÿ“Š Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution for clear diagrams and text (assumed for professional service manuals). Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, Liquid-cooled Displacement: 135 cc Bore X Stroke: Approx. 52.0 x 60.5 mm (verify specific sub-model) Performance Horsepower: Approx. 11-12 PS (varies slightly by sub-model and tuning) Torque: Approx. 10-11 Nm (varies slightly by sub-model and tuning) Fuel System Fuel Delivery: Carburetor (e.g., Mikuni VM24 or similar, specific model may vary) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid Cooling ๐Ÿ”ง Transmission Standard Transmission Type: Automatic Clutch with Manual Gear Shifting (4-speed or 5-speed, depending on sub-model) Optional Optional Transmission: N/A (Automatic clutch is standard for this model range) Features Clutch Type: Wet, multi-plate automatic clutch ๐Ÿ“ Dimensions Exterior Length: Approx. 1900 mm (variable by sub-model) Width: Approx. 700 mm (variable by sub-model) Height: Approx. 1050 mm (variable by sub-model) Weights Dry Weight: Approx. 100-105 kg (variable by sub-model) Fuel Tank Capacity: Approx. 4.0 liters ๐Ÿ›ก๏ธ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is typically assessed differently than cars, focusing on rider protection and handling dynamics). Active Features Active Safety Features: Responsive braking system (disc front, drum/disc rear depending on variant), agile chassis for evasive maneuvers. Passive Features Passive Safety Features: Robust frame construction, durable body panels. ๐Ÿ’ก Technology Features Infotainment Infotainment System: N/A (Basic motorcycle with analog instrumentation). Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A Instrumentation Instrumentation: Analog speedometer, tachometer, fuel gauge, engine temperature gauge, turn signal indicators, high beam indicator. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 km or 6 months, whichever comes first (refer to manual for precise recommendation). Spark Plug Replacement: Every 10,000 - 15,000 km. Air Filter Cleaning Replacement: Clean every 5,000 km, replace as needed or every 10,000 km. Valve Clearance Adjustment: Every 10,000 - 15,000 km. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (recommend semi-synthetic or fully synthetic for best performance and protection). Engine Oil Capacity: Approx. 1.0 - 1.2 liters (dry fill), 0.9 - 1.1 liters (oil change only) - verify with dipstick/level check. Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio) - refer to manual for specific Yamaha coolant recommendation. Brake Fluid Type: DOT 3 or DOT 4 (if disc brakes are equipped) - verify with manual. Known Issues Known Issues: Carburetor jetting can be sensitive to altitude and modifications. Occasional electrical connector corrosion in humid climates. Normal wear and tear on clutch plates and suspension components over high mileage. ๐Ÿ“š Vehicle History Brand Heritage Brand Heritage: Yamaha has a long-standing reputation for building reliable and performance-oriented motorcycles, dating back to its...
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Yamaha Spark 135 2005-2010 Workshop Repair Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Spark 135
Model Variant:
Motorcycle (Underbone)
Generation
Generation Code:
First Generation (Pre-Fuel Injection)
Codes
Chassis Code Range:
LC135 / SE/SX/ES/GT (Specific codes vary by sub-model and region)
๐Ÿ‘‹ Introduction
Market Position
Market Position:
The Yamaha Spark 135 is a popular underbone motorcycle known for its reliability, fuel efficiency, and sporty performance, particularly in Asian markets. It serves as an everyday commuter and a capable light sport bike.
Competitive Analysis
Competitors:
Honda Wave 125, Suzuki Raider 150, Modenas Kriss 120.
Key Features
Key Features:
Liquid-cooled engine, underbone chassis, agile handling, durable construction, automatic clutch (on many variants), sporty styling.
๐Ÿ“‹ Manual Details
Coverage Areas
Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
Page Count
Page Count:
346
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English (assumed based on common industry practice for downloadable manuals)
Format
Format:
PDF (Downloadable)
๐Ÿ“– Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, tuning, diagnostics, cooling system, lubrication system.
Transmission System:
Clutch operation, gear shifting mechanisms, internal transmission component inspection and repair.
Electrical System:
Ignition system, lighting, charging system (stator, regulator/rectifier), battery, starting system, wiring diagrams, fault diagnosis.
Suspension System:
Front fork (telescopic), rear shock absorber(s), swingarm inspection and maintenance.
Brake System:
Front and rear brake system inspection, maintenance, repair (drum and/or disc brakes depending on sub-model), hydraulic system (if applicable).
Fuel System:
Carburetor inspection, cleaning, adjustment, fuel tank, fuel lines.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seating, fairings, fenders.
Wheels And Tires:
Wheel bearing maintenance, tire inspection and replacement, spoke tension (if applicable).
Procedures Included
Maintenance:
Routine maintenance checks, lubrication, filter replacement, spark plug replacement, valve clearance adjustment.
Repair:
Component-level repair and replacement for all major systems.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common issues.
Rebuild:
Detailed procedures for engine and transmission rebuilds.
Wiring Diagrams:
Comprehensive electrical system wiring schematics.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds. Assumes intermediate mechanical knowledge.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution for clear diagrams and text (assumed for professional service manuals).
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve, Liquid-cooled
Displacement:
135 cc
Bore X Stroke:
Approx. 52.0 x 60.5 mm (verify specific sub-model)
Performance
Horsepower:
Approx. 11-12 PS (varies slightly by sub-model and tuning)
Torque:
Approx. 10-11 Nm (varies slightly by sub-model and tuning)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni VM24 or similar, specific model may vary)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Cooling System
Cooling Method:
Liquid Cooling
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic Clutch with Manual Gear Shifting (4-speed or 5-speed, depending on sub-model)
Optional
Optional Transmission:
N/A (Automatic clutch is standard for this model range)
Features
Clutch Type:
Wet, multi-plate automatic clutch
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 1900 mm (variable by sub-model)
Width:
Approx. 700 mm (variable by sub-model)
Height:
Approx. 1050 mm (variable by sub-model)
Weights
Dry Weight:
Approx. 100-105 kg (variable by sub-model)
Fuel Tank Capacity:
Approx. 4.0 liters
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is typically assessed differently than cars, focusing on rider protection and handling dynamics).
Active Features
Active Safety Features:
Responsive braking system (disc front, drum/disc rear depending on variant), agile chassis for evasive maneuvers.
Passive Features
Passive Safety Features:
Robust frame construction, durable body panels.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle with analog instrumentation).
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
Instrumentation
Instrumentation:
Analog speedometer, tachometer, fuel gauge, engine temperature gauge, turn signal indicators, high beam indicator.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or 6 months, whichever comes first (refer to manual for precise recommendation).
Spark Plug Replacement:
Every 10,000 - 15,000 km.
Air Filter Cleaning Replacement:
Clean every 5,000 km, replace as needed or every 10,000 km.
Valve Clearance Adjustment:
Every 10,000 - 15,000 km.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (recommend semi-synthetic or fully synthetic for best performance and protection).
Engine Oil Capacity:
Approx. 1.0 - 1.2 liters (dry fill), 0.9 - 1.1 liters (oil change only) - verify with dipstick/level check.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio) - refer to manual for specific Yamaha coolant recommendation.
Brake Fluid Type:
DOT 3 or DOT 4 (if disc brakes are equipped) - verify with manual.
Known Issues
Known Issues:
Carburetor jetting can be sensitive to altitude and modifications. Occasional electrical connector corrosion in humid climates. Normal wear and tear on clutch plates and suspension components over high mileage.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long-standing reputation for building reliable and performance-oriented motorcycles, dating back to its inception. The Spark 135 builds upon this legacy.
Model Evolution
Model Evolution:
The Spark 135 (LC135) was introduced as a premium underbone model, offering advanced features like liquid cooling and a more powerful engine compared to its air-cooled predecessors and competitors. It has seen several minor updates and sub-model variations (SE, SX, ES, GT) during its production run.
Production
Production Region:
Primarily manufactured in Southeast Asia (e.g., Malaysia, Indonesia).
๐Ÿ† Awards & Recognition
Recognitions
Recognitions:
Highly regarded in its segment for performance and durability, often winning 'Best Underbone' polls in regional automotive publications.
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