Yamaha TT350 TT350S 1985-2000 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Yamaha Model: TT350S Model Variant: TT350 Codes Engine Code: Likely 2TT series (specifics would be within manual) Chassis Code: Likely 2TT series (specifics would be within manual) ๐ Introduction Market Position Target Audience: Owners, DIY mechanics, technicians seeking comprehensive repair and maintenance information for Yamaha TT350/TT350S models. Competitive Analysis Manual Authenticity: Actual genuine factory service repair manual, not a third-party reproduction, ensuring accuracy and completeness. Key Features Value Proposition: Enables owners to perform all servicing and repairs themselves, potentially saving $50-$60 per hour in labor costs. High resolution, fully printable, and searchable. Content Enhancements: Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, and enlarged insets for clear identification of parts. Manual Source: Official full factory service repair manual, providing authoritative information. ๐ Manual Details Coverage Areas Years Covered: 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 Models Covered: Yamaha TT350, Yamaha TT350S All Styles Covered: The manual explicitly states 'ALL STYLES COVERED', implying variations within the TT350/TT350S models from 1985-2000 are addressed. Page Count Estimated Page Count: Hundreds of pages (exact count not provided, but implied substantial) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Systems: General Information, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission Drivetrain Systems: Crankshaft/Transmission, Wheels/Tires, Final Drive Chassis Systems: Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System Other Systems: Appendix Procedures Included Maintenance Procedures: Routine maintenance, lubrication, fluid checks and changes, filter replacements Repair Procedures: Step-by-step repair instructions for all covered systems, component disassembly and reassembly Troubleshooting: Diagnostic procedures for engine fault symptoms, advanced troubleshooting guide, common fixes, electrical system diagnostics Technical Guidance: How to test suspected parts, trace and verify wiring diagrams, understand engine management systems Special Procedures: Engine removal and installation, clutch service, transmission overhaul Diagnostic Charts: Expect detailed diagnostic flowcharts for various problems, especially for electrical and engine issues. Wiring Diagrams: Complete and detailed electrical wiring diagrams are a key component, essential for troubleshooting the electrical system. Technical Depth Depth: Complete factory-level repair and maintenance information, suitable for both novice and experienced technicians. Covers fundamentals to advanced diagnostics and repair. ๐ Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems and Mac Print Quality Printability: Printable without any restriction; individual pages or entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Delivery Delivery Method: Instant download link provided after payment completion Requirements Software Requirement: Adobe PDF Reader โ๏ธ Engine Specifications Primary Engine Engine Type: Likely a single-cylinder, four-stroke, air-cooled engine (specifics within manual) Bore X Stroke: Specifics to be found in the manual, crucial for engine work. Displacement: Approximately 347cc (based on model name TT350) Performance Horsepower: Specifications found within the manual. Torque: Specifications found within the manual. Fuel System Fuel Delivery: Likely carburetor(s) (specifics like model, jetting, etc. in manual) Fuel Type: Unleaded gasoline (specific octane rating in manual) Engine Lubrication System Oil Type: Specific Yamaha-recommended motorcycle oil grade and API classification in manual. Oil Capacity: Specific oil capacity for engine and transmission in manual. Cooling System Cooling Method: Air-cooled (as indicated by typical TT series design, confirmed in manual) ๐ง Transmission Standard Transmission Type: Likely a multi-speed manual transmission (e.g., 5-speed or 6-speed, specifics in manual) Features Clutch Type: Likely wet multi-plate clutch (specifics on operation and maintenance in manual) Gear Ratios: Detailed gear ratios for all speeds provided in the manual. ๐ Dimensions Exterior Overall Length: Specific dimensions are detailed within the manual. Overall Width: Specific dimensions are detailed within the manual. Overall Height: Specific dimensions are detailed within the manual. Weights Dry Weight: Specific weight information will be in the manual, crucial for handling and transport. Curb Weight: Specific weight information will be in the manual. Max Load Capacity: Details on rider and cargo weight limits are within the manual. ๐ก๏ธ Safety Features Active Features Braking System: Front and rear brake specifications (type, dimensions, fluid type) detailed in the manual. Passive Features Suspension System: Front fork and rear shock absorber specifications, including adjustments and maintenance, are covered. Lighting System: Headlight, taillight, and turn signal specifications and troubleshooting are included in the electrical section. ๐ก Technology Features Infotainment Infotainment System: Basic motorcycle design, typically no complex infotainment systems in this era. Focus is on core mechanical and electrical function. Driver Assistance Electronic Aids: Likely no advanced electronic rider aids (e.g., traction control, ABS) as this was pre-commonplace in this segment. Connectivity Connectivity Features: No modern connectivity features are expected. ๐ง Maintenance Service Intervals Oil Change Interval: Specific mileage or time-based intervals for engine oil and filter changes will be detailed in the manual. Spark Plug Maintenance: Recommended inspection and replacement intervals for spark plugs will...
Likely 2TT series (specifics would be within manual)
Chassis Code:
Likely 2TT series (specifics would be within manual)
๐ Introduction
Market Position
Target Audience:
Owners, DIY mechanics, technicians seeking comprehensive repair and maintenance information for Yamaha TT350/TT350S models.
Competitive Analysis
Manual Authenticity:
Actual genuine factory service repair manual, not a third-party reproduction, ensuring accuracy and completeness.
Key Features
Value Proposition:
Enables owners to perform all servicing and repairs themselves, potentially saving $50-$60 per hour in labor costs. High resolution, fully printable, and searchable.
Content Enhancements:
Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, and enlarged insets for clear identification of parts.
Manual Source:
Official full factory service repair manual, providing authoritative information.
The manual explicitly states 'ALL STYLES COVERED', implying variations within the TT350/TT350S models from 1985-2000 are addressed.
Page Count
Estimated Page Count:
Hundreds of pages (exact count not provided, but implied substantial)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine Systems:
General Information, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission
Drivetrain Systems:
Crankshaft/Transmission, Wheels/Tires, Final Drive
Chassis Systems:
Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System
Other Systems:
Appendix
Procedures Included
Maintenance Procedures:
Routine maintenance, lubrication, fluid checks and changes, filter replacements
Repair Procedures:
Step-by-step repair instructions for all covered systems, component disassembly and reassembly
Troubleshooting:
Diagnostic procedures for engine fault symptoms, advanced troubleshooting guide, common fixes, electrical system diagnostics
Technical Guidance:
How to test suspected parts, trace and verify wiring diagrams, understand engine management systems
Special Procedures:
Engine removal and installation, clutch service, transmission overhaul
Diagnostic Charts:
Expect detailed diagnostic flowcharts for various problems, especially for electrical and engine issues.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams are a key component, essential for troubleshooting the electrical system.
Technical Depth
Depth:
Complete factory-level repair and maintenance information, suitable for both novice and experienced technicians. Covers fundamentals to advanced diagnostics and repair.
๐ Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable without any restriction; individual pages or entire manual
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Delivery
Delivery Method:
Instant download link provided after payment completion
Requirements
Software Requirement:
Adobe PDF Reader
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Likely a single-cylinder, four-stroke, air-cooled engine (specifics within manual)
Bore X Stroke:
Specifics to be found in the manual, crucial for engine work.
Displacement:
Approximately 347cc (based on model name TT350)
Performance
Horsepower:
Specifications found within the manual.
Torque:
Specifications found within the manual.
Fuel System
Fuel Delivery:
Likely carburetor(s) (specifics like model, jetting, etc. in manual)
Fuel Type:
Unleaded gasoline (specific octane rating in manual)
Engine Lubrication System
Oil Type:
Specific Yamaha-recommended motorcycle oil grade and API classification in manual.
Oil Capacity:
Specific oil capacity for engine and transmission in manual.
Cooling System
Cooling Method:
Air-cooled (as indicated by typical TT series design, confirmed in manual)
๐ง Transmission
Standard
Transmission Type:
Likely a multi-speed manual transmission (e.g., 5-speed or 6-speed, specifics in manual)
Features
Clutch Type:
Likely wet multi-plate clutch (specifics on operation and maintenance in manual)
Gear Ratios:
Detailed gear ratios for all speeds provided in the manual.
๐ Dimensions
Exterior
Overall Length:
Specific dimensions are detailed within the manual.
Overall Width:
Specific dimensions are detailed within the manual.
Overall Height:
Specific dimensions are detailed within the manual.
Weights
Dry Weight:
Specific weight information will be in the manual, crucial for handling and transport.
Curb Weight:
Specific weight information will be in the manual.
Max Load Capacity:
Details on rider and cargo weight limits are within the manual.
๐ก๏ธ Safety Features
Active Features
Braking System:
Front and rear brake specifications (type, dimensions, fluid type) detailed in the manual.
Passive Features
Suspension System:
Front fork and rear shock absorber specifications, including adjustments and maintenance, are covered.
Lighting System:
Headlight, taillight, and turn signal specifications and troubleshooting are included in the electrical section.
๐ก Technology Features
Infotainment
Infotainment System:
Basic motorcycle design, typically no complex infotainment systems in this era. Focus is on core mechanical and electrical function.
Driver Assistance
Electronic Aids:
Likely no advanced electronic rider aids (e.g., traction control, ABS) as this was pre-commonplace in this segment.
Connectivity
Connectivity Features:
No modern connectivity features are expected.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Specific mileage or time-based intervals for engine oil and filter changes will be detailed in the manual.
Spark Plug Maintenance:
Recommended inspection and replacement intervals for spark plugs will be included.
Chain Maintenance:
Guidelines for chain lubrication, adjustment, and replacement intervals will be present.
Brake Fluid Change:
Recommended service intervals for brake fluid flushing and replacement will be specified.
Fluid Specifications
Engine Oil Grade:
Specific SAE viscosity grade (e.g., 10W-40, 20W-50) and API classification required for the engine oil.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid specification.
Coolant Type:
If liquid-cooled, specification for coolant mixture (ethylene glycol based) and capacity.
Known Issues
Common Wear Items:
The manual will likely address common wear items such as brake pads, clutch plates, fork seals, and chain/sprockets, with replacement procedures.
Carburetor Tuning:
Information on carburetor cleaning, adjustment, and jetting for optimal performance and emissions is expected.
๐ Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company is renowned for its performance-oriented motorcycles, particularly in off-road and dual-sport segments.
Model Evolution
Tt Series:
The TT series represents Yamaha's line of competitive off-road and dual-purpose motorcycles, known for their robust engineering and off-road prowess. The TT350S would fit into this lineage as a capable dual-sport option.
Production
Production Period:
The manual covers a significant production run from 1985 to 2000, indicating a well-established model with potential for numerous variants or minor updates over the years.
๐ Awards & Recognition
Recognitions
Model Recognition:
Specific awards for the TT350S are not directly stated, but Yamaha's TT series has a history of being well-regarded in its class for performance and reliability.