This comprehensive service repair manual is designed to be a valuable resource for mechanics working on Yamaha XJ600-S motorcycles. It provides a clear and detailed guide to all aspects of disassembly, repair, assembly, reassembly, and inspection operations. The manual offers comprehensive explanations of component identification and unit repair, along with complete service specifications. Organized in a sequential, step-by-step format, each section of this manual delves into the operation of major systems, diagnostics, troubleshooting, overhaul, and the removal and installation of major components. Enhanced by numerous illustrations, photographs, and diagrams, this manual facilitates the identification of parts and ensures proper assembly. The information within this manual is presented in a manner that makes it easy to navigate and understand, making it an indispensable tool for mechanics of all experience levels.
The Yamaha XJ600-S, often referred to simply as the "XJ600", was a popular sport-touring motorcycle produced by Yamaha from 1992 to 2003. It was a successor to the highly regarded XJ650, and built upon its reputation for reliability and versatility. The XJ600-S offered a comfortable and relaxed riding experience, making it suitable for both long-distance touring and everyday commuting. It was powered by a 599cc, air-cooled, four-stroke, four-cylinder engine, delivering smooth and dependable power across the rev range. With a peak output of around 69 horsepower, the XJ600-S was quick enough for spirited riding while still achieving respectable fuel economy. The bike's handling prowess was further enhanced by a rigid, tubular steel frame, contributing to its stability and predictability, especially when navigating winding roads.
The XJ600-S's popularity stemmed from its well-rounded nature. Its comfortable ergonomics, including a spacious seat and upright riding position, allowed riders to comfortably cover significant distances without fatigue. The motorcycle's forgiving suspension setup absorbed bumps and imperfections in the road surface, enhancing rider comfort. Despite its focus on comfort, the XJ600-S was not lacking in performance. Its lightweight design and responsive engine made it nimble and fun to ride. The bike was also relatively affordable, making it an accessible option for riders seeking a blend of practicality and performance. Its widespread appeal and reputation for reliability ensured that the XJ600-S remained a popular choice for touring and commuting in the motorcycle community, solidifying its status as a classic Yamaha model.