🏷️ Basic Information Identification Make: Yamaha Model: XP500 Tmax Model Years Covered: 2001, 2002, 2003 Vehicle Type: Maxi-scooter 👋 Introduction Market Position Target User: Owners and technicians seeking detailed repair and maintenance information for the Yamaha XP500 Tmax (2001-2003). Competitive Analysis Manual Value Proposition: Offers the same level of detail as authorized dealer service department manuals, enabling cost savings and informed maintenance. Key Features Safety Emphasis: Highlights safety precautions (WARNING, CAUTION, NOTE) and the importance of proper tools like torque wrenches. 📋 Manual Details Coverage Areas Comprehensive Coverage: Yes Page Count Page Count: 393 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Overhaul: Yes Transmission Overhaul: Yes Fuel System: Yes Ignition System: Yes Lubrication System: Yes Exhaust System: Yes Electrical System: Yes Bodywork And Fairings: Yes Cooling System: Yes Brake System: Yes Suspension System: Yes Steering System: Yes Wheels And Tires: Yes Procedures Included Routine Maintenance: Yes Tune Up Procedures: Yes Diagnostic Procedures: Yes Troubleshooting Guides: Yes Component Removal And Installation: Yes Assembly And Disassembly: Yes Special Tool Identification: Yes Technical Depth Depth Of Coverage: Comprehensive (from routine maintenance to full engine/transmission rebuilds) User Level: Professional Mechanical Technicians and Knowledgeable DIY enthusiasts 📊 Manual Specifications File Format Delivery Method: Electronic Delivery via Email (Fast and Free) Print Quality Printable: Yes Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, DOHC, 4-valve, parallel-twin Displacement: 499 cc Bore X Stroke: 66.0 mm x 73.0 mm Compression Ratio: 9.8:1 Engine Management: Fuel Injection (specific system details would be within the manual) Performance Horsepower Approximate: Approx. 43.5 hp @ 7500 rpm (for reference, specific figures in manual) Torque Approximate: Approx. 45.1 Nm @ 6000 rpm (for reference, specific figures in manual) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 15 Liters (for reference, specific figures in manual) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Drive Type: Belt drive Clutch Type: Automatic centrifugal clutch Gear Reduction: Details covered within manual 📐 Dimensions Exterior Overall Length: 2235 mm (for reference, specific figures in manual) Overall Width: 775 mm (for reference, specific figures in manual) Overall Height: 1380 mm (for reference, specific figures in manual) Weights Dry Weight: 220 kg (for reference, specific figures in manual) Wet Weight: Approx. 240 kg (for reference, specific figures in manual) Weight Distribution: Details covered within manual 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle/Scooter category) Active Features Braking System Front: Dual hydraulic disc brakes Braking System Rear: Hydraulic disc brake ABS Availability: Optional on some models/regions (specifics within manual) Passive Features Lighting System: Halogen headlights, LED taillight (details in manual) Hazard Lights: Yes 💡 Technology Features Infotainment Dashboard Display: Analog tachometer, digital speedometer, fuel gauge, clock, odometer, trip meter (details in manual). Driver Assistance ABS Option: Anti-lock Braking System (ABS) was an optional feature on some later models or variants. Connectivity Diagnostic Ports: OBD-II or proprietary diagnostic connectors for fault code retrieval (details in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically every 3,000-5,000 km) Air Filter Replacement: Refer to manual for specific intervals Spark Plug Replacement: Refer to manual for specific intervals Fluid Specifications Engine Oil Type: Refer to manual for exact Yamaha specifications (e.g., Yamalube 10W-40 Semi-Synthetic) Engine Oil Capacity: Refer to manual for exact capacity (approx. 2.4 Liters with filter change) Coolant Type: Ethylene glycol-based antifreeze with demineralized water (specific ratio in manual) Brake Fluid Type: DOT 4 (refer to manual for confirmation) Known Issues Common Wear Items: CVT belt, brake pads, tires, suspension components. Potential Electrical Gremlins: While generally reliable, older wiring harnesses or connections may require inspection and cleaning, as detailed in the manual. Fuel Injection Cleaning: Periodic cleaning of fuel injectors may be recommended for optimal performance. 📚 Vehicle History Brand Heritage Yamaha Motorcycle Legacy: Yamaha has a long-standing reputation for producing high-performance and reliable motorcycles and scooters. Model Evolution Tmax Introduction Impact: The Tmax pioneered the 'maxi-scooter' segment, blending scooter convenience with motorcycle performance and handling. Production Manufacturing Location: Japan (Primary) 🏆 Awards & Recognition Recognitions Segment Recognition: The Tmax is widely recognized as a groundbreaking and highly capable maxi-scooter, setting benchmarks for performance and comfort in its class.