The XV250 Virago, also known as the XV250 in some markets, is an entry-level cruiser motorcycle produced from 1988 to 2007. It features a classic V-twin cruiser aesthetic with a low seat height and forward-mounted footpegs, powered by an air-cooled, SOHC V-twin engine with a 5-speed transmission. Renowned for its robust engineering and long-term durability, the XV250 is favored by new riders and those seeking manageable performance and accessible maintenance, offering a blend of classic styling and reliable operation. This comprehensive workshop service manual provides detailed information essential for the maintenance and repair of the XV250 Virago models produced between 1988 and 2008. It covers a wide array of systems including the engine, transmission, chassis, brakes, and electrical components, offering step-by-step procedures for routine maintenance, troubleshooting, component replacement, and adjustments. This manual is an invaluable resource for owners, mechanics, and technicians aiming to ensure the longevity and optimal performance of their XV250. 🏷️ Basic Information Identification Make: Yamaha Model: XV250 Virago Alias: XV250 V-Star (some markets) Generation Production Start Year: 1988 Production End Year: 2007 Codes Chassis Codes: 3LW, 5AJ 👋 Introduction Market Position Segment: Entry-level cruiser motorcycle Target Audience: New riders, those seeking a classic styling with manageable performance and accessible maintenance Competitive Analysis Competitors: Honda Shadow VT500/VT600, Kawasaki Vulcan 500, Suzuki Savage LS650 (later models) Key Features Styling: Classic V-twin cruiser aesthetic, low seat height, forward-mounted footpegs Engine Configuration: V-twin, air-cooled, SOHC Transmission: 5-speed constant mesh Reliability: Known for robust engineering and long-term durability Manual Value: Essential for DIY maintenance and repair, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 Regions Covered: Global (specifications may vary slightly by market) Page Count Estimated Pages: 300-400 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, components, lubrication, cooling, fuel delivery, ignition, exhaust Transmission: Clutch, gearbox, final drive, maintenance, repair Chassis: Frame, suspension (front fork, rear shock), steering, wheels, tires Brakes: Front disc, rear drum brake systems, hydraulic components, servicing Electrical: Ignition system, starting system, charging system, lighting, instruments, wiring diagrams Fuel System: Carburetor(s), fuel lines, fuel tank, fuel pump (if applicable) Cooling System: Air cooling system specifics, engine heat management Bodywork: Fenders, fuel tank, seat, side covers, trim, mounting procedures Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment Troubleshooting: Diagnosis of common problems, diagnostic flowcharts, fault finding guides Repair: Step-by-step instructions for component replacement, engine rebuilds, transmission repairs, electrical system fixes Adjustment: Carburetor synchronization, valve clearance, brake adjustments, clutch cable adjustment Disassembly Assembly: Detailed procedures for taking apart and reassembling all major vehicle components Technical Depth Depth: Comprehensive: Covers basic servicing to complete engine and transmission rebuilds, advanced electrical diagnostics, and frame-off restorations. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (typical for professionally created PDFs) Print Quality Quality: High resolution, suitable for printing Binding Type Binding: Not applicable (PDF download) Paper Type Paper: Not applicable (PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, V-twin, Air-cooled, SOHC, 4-valve Displacement: 234 cc (234cm³) Bore X Stroke: 49.0 mm x 66.0 mm Compression Ratio: 10.0:1 Starting System: Electric starter Performance Horsepower: Approx. 16-18 hp @ 7,500 rpm (market dependent) Torque: Approx. 17-19 Nm @ 5,000 rpm (market dependent) Fuel System Carburetion: Dual Mikuni carburetors (e.g., VM24 or similar, subject to revision) Fuel Tank Capacity: 9.0 Liters (approx. 2.4 US gal) Fuel Type: Unleaded gasoline (Octane rating specified by Yamaha) Fuel Delivery: Gravity feed (from tank to carburetors) 🔧 Transmission Standard Type: 5-speed constant mesh Primary Drive: Gear Final Drive: Chain Clutch Type: Wet, multi-plate Features Gear Ratios: Specific ratios available in manual Fluid Type: Yamaha Motorcycle Oil (or equivalent SAE 10W-30 API SE or SF) 📐 Dimensions Exterior Length: 2,175 mm (approx. 85.6 in) Width: 740 mm (approx. 29.1 in) Height: 1,110 mm (approx. 43.7 in) Wheelbase: 1,485 mm (approx. 58.5 in) Ground Clearance: 130 mm (approx. 5.1 in) Seat Height: 710 mm (approx. 28.0 in) Weights Dry Weight: 148 kg (approx. 326 lbs) Wet Weight: Approx. 158 kg (348 lbs) Front Tire Size: 3.00-18 4PR Rear Tire Size: 130/90-15 M/C 66P Wheel Type: Spoked wheels Wheel Bolt Pattern: N/A (Motorcycle) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycles in the same way as cars. Active Features Braking System: Front: Hydraulic disc; Rear: Drum Suspension: Front: Telescopic fork; Rear: Swingarm (Monoshock or Twin Shock depending on exact sub-model/year) Passive Features Lighting: Headlight, tail light, brake light, turn signals Mirrors: Standard handlebar-mounted mirrors 💡 Technology Features Infotainment System: N/A (Basic motorcycle instrumentation) Driver Assistance Features: N/A Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000...