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Yamaha XV250 1988-2008 Workshop Service Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: XV250 Nickname: Virago 250 / V-Star 250 Codes Model Code Range: XV250 Generation Generation Covered: First Generation (1988-2008) ๐Ÿ‘‹ Introduction Market Position Target Audience: DIY motorcycle enthusiasts, independent repair shops, Yamaha XV250 owners seeking detailed maintenance and repair guidance. Competitive Analysis Value Proposition: Provides the essential technical information required to maintain and repair the Yamaha XV250, empowering owners to perform tasks typically requiring specialized dealerships, saving time and money. Key Features Manual Feature 1: Factory-level detail for all mechanical and electrical systems. Manual Feature 2: Clear, step-by-step instructions with accompanying diagrams and illustrations. Manual Feature 3: Comprehensive troubleshooting sections for rapid problem diagnosis. Manual Feature 4: Precise torque specifications, fluid capacities, and service intervals. ๐Ÿ“‹ Manual Details Coverage Areas Vehicle Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 Page Count Estimated Page Count: 300-400 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, lubrication, cooling system, ignition system, fuel system (carburetor specifics), emissions control. Transmission: Clutch, gearbox, final drive, lubrication, troubleshooting. Chassis Suspension Steering: Front fork, rear shock absorbers, swingarm, steering head bearings, wheel alignment, wheel bearings. Brakes: Front and rear brake systems (drum/disc depending on year/market), hydraulic components, bleeding procedures, pad replacement. Electrical System: Wiring diagrams, lighting, ignition, charging system (stator, regulator/rectifier), starter motor, battery, fuses, troubleshooting electrical faults. Fuel System: Carburetor (Mikuni VM series) servicing, jetting, float adjustment, fuel lines, fuel pump. Bodywork And Frame: Frame inspection, body panel removal/installation, seat, fuel tank, fenders, exhaust system. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plug checks, chain adjustment), pre-ride inspections, winter storage, battery care. Troubleshooting: Diagnostic charts for common issues, symptom-based problem solving for engine, electrical, and chassis problems. Repair: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation. Adjustments: Valve clearance adjustment, carburetor synchronization, idle speed adjustment, clutch cable adjustment, brake lever adjustment. Diagnostics: Explains how to diagnose common problems using visual inspection, listening, and basic testing methods. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchable: Yes (text-based PDF) Printable: Yes Print Quality Quality Description: High-resolution digital scans of original factory manual content, ensuring clarity of text and diagrams. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, Air-cooled, V-twin Displacement: 248 cc (15.1 cu. in.) Bore X Stroke: 49.0 x 66.0 mm (1.93 x 2.60 in) Compression Ratio: 9.5:1 Performance Horsepower: Approx. 18-21 HP @ 7,500 RPM (depending on market and specific year) Torque: Approx. 19.5-20.5 Nm @ 6,000 RPM (depending on market and specific year) Fuel System Carburetor: Dual Mikuni VM20SS (or similar VM series) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 9.2 L (2.4 US gal) Ignition System Ignition: CDI (Capacitor Discharge Ignition) Lubrication System Oil Type: Yamaha Motorcycle Oil 10W-40 (or API SG, SAE 10W-40) Oil Capacity With Filter Change: 1.4 L (1.5 US qt) Oil Filter Part Number: 4X7-13440-90-00 (or equivalent) Cooling System Cooling Method: Air-cooled ๐Ÿ”ง Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multiple disc Final Drive: Chain Drive Features Gear Ratios: Specific ratios detailed in manual for each gear. Transmission Oil Type: Yamaha Motorcycle Gear Oil 80W-90 (or API GL-4) Transmission Oil Capacity: 0.50 L (0.53 US qt) ๐Ÿ“ Dimensions Exterior Length: Approx. 2,185 mm (86.0 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1,055 mm (41.5 in) Wheelbase: Approx. 1,490 mm (58.7 in) Weights Dry Weight: Approx. 144 kg (317.5 lbs) Wet Weight: Approx. 157 kg (346.1 lbs) Maximum Load Capacity: Typically around 180 kg (396 lbs) including rider and luggage. ๐Ÿ›ก๏ธ Safety Features Ratings Safety Standards: Meets or exceeds all relevant national and international motorcycle safety standards for its production era. Active Features Braking System: Front: Disc brake; Rear: Drum brake (some later models may have rear disc). Detailed inspection and maintenance procedures covered. Tires: Front: 3.00-18-4PR; Rear: 120/90-16-63P (typical sizes, refer to manual for precise specs). Passive Features Lighting System: Headlight, taillight, brake light, turn signals. Bulb types and replacement procedures covered. ๐Ÿ’ก Technology Features Infotainment Infotainment System: Not applicable (classic cruiser design with minimal electronic features). Driver Assistance Driver Assistance Features: Not applicable. Focus is on mechanical reliability and rider control. Connectivity Connectivity Features: Not applicable. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 4,000 km (2,500 miles) or 6 months, whichever comes first. Oil Filter Replacement Interval: Every 8,000 km (5,000 miles) or 12 months. Valve Clearance Check Interval: Every 8,000 km (5,000 miles) or 12 months. Spark Plug Replacement Interval: Every 16,000...
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Yamaha XV250 1988-2008 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
XV250
Nickname:
Virago 250 / V-Star 250
Codes
Model Code Range:
XV250
Generation
Generation Covered:
First Generation (1988-2008)
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
DIY motorcycle enthusiasts, independent repair shops, Yamaha XV250 owners seeking detailed maintenance and repair guidance.
Competitive Analysis
Value Proposition:
Provides the essential technical information required to maintain and repair the Yamaha XV250, empowering owners to perform tasks typically requiring specialized dealerships, saving time and money.
Key Features
Manual Feature 1:
Factory-level detail for all mechanical and electrical systems.
Manual Feature 2:
Clear, step-by-step instructions with accompanying diagrams and illustrations.
Manual Feature 3:
Comprehensive troubleshooting sections for rapid problem diagnosis.
Manual Feature 4:
Precise torque specifications, fluid capacities, and service intervals.
๐Ÿ“‹ Manual Details
Coverage Areas
Vehicle Years Covered:
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
Page Count
Estimated Page Count:
300-400
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete overhaul, disassembly, assembly, lubrication, cooling system, ignition system, fuel system (carburetor specifics), emissions control.
Transmission:
Clutch, gearbox, final drive, lubrication, troubleshooting.
Chassis Suspension Steering:
Front fork, rear shock absorbers, swingarm, steering head bearings, wheel alignment, wheel bearings.
Brakes:
Front and rear brake systems (drum/disc depending on year/market), hydraulic components, bleeding procedures, pad replacement.
Electrical System:
Wiring diagrams, lighting, ignition, charging system (stator, regulator/rectifier), starter motor, battery, fuses, troubleshooting electrical faults.
Fuel System:
Carburetor (Mikuni VM series) servicing, jetting, float adjustment, fuel lines, fuel pump.
Bodywork And Frame:
Frame inspection, body panel removal/installation, seat, fuel tank, fenders, exhaust system.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plug checks, chain adjustment), pre-ride inspections, winter storage, battery care.
Troubleshooting:
Diagnostic charts for common issues, symptom-based problem solving for engine, electrical, and chassis problems.
Repair:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation.
Adjustments:
Valve clearance adjustment, carburetor synchronization, idle speed adjustment, clutch cable adjustment, brake lever adjustment.
Diagnostics:
Explains how to diagnose common problems using visual inspection, listening, and basic testing methods.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-based PDF)
Printable:
Yes
Print Quality
Quality Description:
High-resolution digital scans of original factory manual content, ensuring clarity of text and diagrams.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Air-cooled, V-twin
Displacement:
248 cc (15.1 cu. in.)
Bore X Stroke:
49.0 x 66.0 mm (1.93 x 2.60 in)
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 18-21 HP @ 7,500 RPM (depending on market and specific year)
Torque:
Approx. 19.5-20.5 Nm @ 6,000 RPM (depending on market and specific year)
Fuel System
Carburetor:
Dual Mikuni VM20SS (or similar VM series)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
9.2 L (2.4 US gal)
Ignition System
Ignition:
CDI (Capacitor Discharge Ignition)
Lubrication System
Oil Type:
Yamaha Motorcycle Oil 10W-40 (or API SG, SAE 10W-40)
Oil Capacity With Filter Change:
1.4 L (1.5 US qt)
Oil Filter Part Number:
4X7-13440-90-00 (or equivalent)
Cooling System
Cooling Method:
Air-cooled
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple disc
Final Drive:
Chain Drive
Features
Gear Ratios:
Specific ratios detailed in manual for each gear.
Transmission Oil Type:
Yamaha Motorcycle Gear Oil 80W-90 (or API GL-4)
Transmission Oil Capacity:
0.50 L (0.53 US qt)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2,185 mm (86.0 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,055 mm (41.5 in)
Wheelbase:
Approx. 1,490 mm (58.7 in)
Weights
Dry Weight:
Approx. 144 kg (317.5 lbs)
Wet Weight:
Approx. 157 kg (346.1 lbs)
Maximum Load Capacity:
Typically around 180 kg (396 lbs) including rider and luggage.
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Standards:
Meets or exceeds all relevant national and international motorcycle safety standards for its production era.
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake (some later models may have rear disc). Detailed inspection and maintenance procedures covered.
Tires:
Front: 3.00-18-4PR; Rear: 120/90-16-63P (typical sizes, refer to manual for precise specs).
Passive Features
Lighting System:
Headlight, taillight, brake light, turn signals. Bulb types and replacement procedures covered.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Not applicable (classic cruiser design with minimal electronic features).
Driver Assistance
Driver Assistance Features:
Not applicable. Focus is on mechanical reliability and rider control.
Connectivity
Connectivity Features:
Not applicable.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first.
Oil Filter Replacement Interval:
Every 8,000 km (5,000 miles) or 12 months.
Valve Clearance Check Interval:
Every 8,000 km (5,000 miles) or 12 months.
Spark Plug Replacement Interval:
Every 16,000 km (10,000 miles) or as needed based on inspection.
Air Filter Cleaning Interval:
Every 4,000 km (2,500 miles) or more frequently in dusty conditions.
Drive Chain Lubrication Inspection:
Every 1,000 km (600 miles) or after riding in rain.
Fluid Specifications
Coolant Type:
Not applicable (air-cooled engine).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads/shoes, fork seals, wheel bearings, and carburetor jets/needles due to age and usage.
Carburetor Issues:
Clogged jets, float bowl contamination, and idle stability issues are common if not properly maintained or cleaned regularly.
Electrical Issues:
Corroded connectors, faulty regulator/rectifier, and aging wiring harness can lead to charging or ignition problems.
Chassis Issues:
Steering head bearing wear and fork seal leaks are typical maintenance points.
๐Ÿ“š Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, founded in 1955, has a long-standing reputation for producing high-quality, reliable, and performance-oriented motorcycles across various segments.
Model Evolution
Xv250 Development:
The XV250 Virago was introduced in 1988 as a smaller displacement cruiser, offering a classic styling and accessible performance. It was later rebranded as the V-Star 250 in many markets, maintaining its core design and mechanicals for a long production run.
Production
Production Period:
1988-2008 (as covered by this manual); continued production with minor updates beyond 2008 in some regions.
Manufacturing Locations:
Primarily manufactured in Japan.
๐Ÿ† Awards & Recognition
Recognitions
Model Recognition:
While not typically receiving specific 'awards' in the modern sense, the XV250/V-Star 250 is recognized for its longevity, reliability, and status as a quintessential entry-level cruiser, making it a popular choice for new riders and those seeking a stylish, easy-to-manage motorcycle.
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