Yamaha XV250 1988-2008 Workshop Service Repair Manual
้ๅธธไพกๆ ผ
$133.00
่ฒฉๅฃฒไพกๆ ผ
$133.00
้ๅธธไพกๆ ผ
ๅไพก
/ ใใใ
่ฒฉๅฃฒ
ๅฃฒใๅใ
๐ท๏ธ Basic Information Identification Make: Yamaha Model: XV250 Nickname: Virago 250 / V-Star 250 Codes Model Code Range: XV250 Generation Generation Covered: First Generation (1988-2008) ๐ Introduction Market Position Target Audience: DIY motorcycle enthusiasts, independent repair shops, Yamaha XV250 owners seeking detailed maintenance and repair guidance. Competitive Analysis Value Proposition: Provides the essential technical information required to maintain and repair the Yamaha XV250, empowering owners to perform tasks typically requiring specialized dealerships, saving time and money. Key Features Manual Feature 1: Factory-level detail for all mechanical and electrical systems. Manual Feature 2: Clear, step-by-step instructions with accompanying diagrams and illustrations. Manual Feature 3: Comprehensive troubleshooting sections for rapid problem diagnosis. Manual Feature 4: Precise torque specifications, fluid capacities, and service intervals. ๐ Manual Details Coverage Areas Vehicle Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 Page Count Estimated Page Count: 300-400 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) ๐ Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, lubrication, cooling system, ignition system, fuel system (carburetor specifics), emissions control. Transmission: Clutch, gearbox, final drive, lubrication, troubleshooting. Chassis Suspension Steering: Front fork, rear shock absorbers, swingarm, steering head bearings, wheel alignment, wheel bearings. Brakes: Front and rear brake systems (drum/disc depending on year/market), hydraulic components, bleeding procedures, pad replacement. Electrical System: Wiring diagrams, lighting, ignition, charging system (stator, regulator/rectifier), starter motor, battery, fuses, troubleshooting electrical faults. Fuel System: Carburetor (Mikuni VM series) servicing, jetting, float adjustment, fuel lines, fuel pump. Bodywork And Frame: Frame inspection, body panel removal/installation, seat, fuel tank, fenders, exhaust system. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plug checks, chain adjustment), pre-ride inspections, winter storage, battery care. Troubleshooting: Diagnostic charts for common issues, symptom-based problem solving for engine, electrical, and chassis problems. Repair: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation. Adjustments: Valve clearance adjustment, carburetor synchronization, idle speed adjustment, clutch cable adjustment, brake lever adjustment. Diagnostics: Explains how to diagnose common problems using visual inspection, listening, and basic testing methods. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls. ๐ Manual Specifications File Format File Type: PDF Searchable: Yes (text-based PDF) Printable: Yes Print Quality Quality Description: High-resolution digital scans of original factory manual content, ensuring clarity of text and diagrams. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, Air-cooled, V-twin Displacement: 248 cc (15.1 cu. in.) Bore X Stroke: 49.0 x 66.0 mm (1.93 x 2.60 in) Compression Ratio: 9.5:1 Performance Horsepower: Approx. 18-21 HP @ 7,500 RPM (depending on market and specific year) Torque: Approx. 19.5-20.5 Nm @ 6,000 RPM (depending on market and specific year) Fuel System Carburetor: Dual Mikuni VM20SS (or similar VM series) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 9.2 L (2.4 US gal) Ignition System Ignition: CDI (Capacitor Discharge Ignition) Lubrication System Oil Type: Yamaha Motorcycle Oil 10W-40 (or API SG, SAE 10W-40) Oil Capacity With Filter Change: 1.4 L (1.5 US qt) Oil Filter Part Number: 4X7-13440-90-00 (or equivalent) Cooling System Cooling Method: Air-cooled ๐ง Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multiple disc Final Drive: Chain Drive Features Gear Ratios: Specific ratios detailed in manual for each gear. Transmission Oil Type: Yamaha Motorcycle Gear Oil 80W-90 (or API GL-4) Transmission Oil Capacity: 0.50 L (0.53 US qt) ๐ Dimensions Exterior Length: Approx. 2,185 mm (86.0 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1,055 mm (41.5 in) Wheelbase: Approx. 1,490 mm (58.7 in) Weights Dry Weight: Approx. 144 kg (317.5 lbs) Wet Weight: Approx. 157 kg (346.1 lbs) Maximum Load Capacity: Typically around 180 kg (396 lbs) including rider and luggage. ๐ก๏ธ Safety Features Ratings Safety Standards: Meets or exceeds all relevant national and international motorcycle safety standards for its production era. Active Features Braking System: Front: Disc brake; Rear: Drum brake (some later models may have rear disc). Detailed inspection and maintenance procedures covered. Tires: Front: 3.00-18-4PR; Rear: 120/90-16-63P (typical sizes, refer to manual for precise specs). Passive Features Lighting System: Headlight, taillight, brake light, turn signals. Bulb types and replacement procedures covered. ๐ก Technology Features Infotainment Infotainment System: Not applicable (classic cruiser design with minimal electronic features). Driver Assistance Driver Assistance Features: Not applicable. Focus is on mechanical reliability and rider control. Connectivity Connectivity Features: Not applicable. ๐ง Maintenance Service Intervals Oil Change Interval: Every 4,000 km (2,500 miles) or 6 months, whichever comes first. Oil Filter Replacement Interval: Every 8,000 km (5,000 miles) or 12 months. Valve Clearance Check Interval: Every 8,000 km (5,000 miles) or 12 months. Spark Plug Replacement Interval: Every 16,000...
Provides the essential technical information required to maintain and repair the Yamaha XV250, empowering owners to perform tasks typically requiring specialized dealerships, saving time and money.
Key Features
Manual Feature 1:
Factory-level detail for all mechanical and electrical systems.
Manual Feature 2:
Clear, step-by-step instructions with accompanying diagrams and illustrations.
Manual Feature 3:
Comprehensive troubleshooting sections for rapid problem diagnosis.
Manual Feature 4:
Precise torque specifications, fluid capacities, and service intervals.
Explains how to diagnose common problems using visual inspection, listening, and basic testing methods.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls.
๐ Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-based PDF)
Printable:
Yes
Print Quality
Quality Description:
High-resolution digital scans of original factory manual content, ensuring clarity of text and diagrams.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Air-cooled, V-twin
Displacement:
248 cc (15.1 cu. in.)
Bore X Stroke:
49.0 x 66.0 mm (1.93 x 2.60 in)
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 18-21 HP @ 7,500 RPM (depending on market and specific year)
Torque:
Approx. 19.5-20.5 Nm @ 6,000 RPM (depending on market and specific year)
Fuel System
Carburetor:
Dual Mikuni VM20SS (or similar VM series)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
9.2 L (2.4 US gal)
Ignition System
Ignition:
CDI (Capacitor Discharge Ignition)
Lubrication System
Oil Type:
Yamaha Motorcycle Oil 10W-40 (or API SG, SAE 10W-40)
Oil Capacity With Filter Change:
1.4 L (1.5 US qt)
Oil Filter Part Number:
4X7-13440-90-00 (or equivalent)
Cooling System
Cooling Method:
Air-cooled
๐ง Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple disc
Final Drive:
Chain Drive
Features
Gear Ratios:
Specific ratios detailed in manual for each gear.
Transmission Oil Type:
Yamaha Motorcycle Gear Oil 80W-90 (or API GL-4)
Transmission Oil Capacity:
0.50 L (0.53 US qt)
๐ Dimensions
Exterior
Length:
Approx. 2,185 mm (86.0 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,055 mm (41.5 in)
Wheelbase:
Approx. 1,490 mm (58.7 in)
Weights
Dry Weight:
Approx. 144 kg (317.5 lbs)
Wet Weight:
Approx. 157 kg (346.1 lbs)
Maximum Load Capacity:
Typically around 180 kg (396 lbs) including rider and luggage.
๐ก๏ธ Safety Features
Ratings
Safety Standards:
Meets or exceeds all relevant national and international motorcycle safety standards for its production era.
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake (some later models may have rear disc). Detailed inspection and maintenance procedures covered.
Tires:
Front: 3.00-18-4PR; Rear: 120/90-16-63P (typical sizes, refer to manual for precise specs).
Not applicable (classic cruiser design with minimal electronic features).
Driver Assistance
Driver Assistance Features:
Not applicable. Focus is on mechanical reliability and rider control.
Connectivity
Connectivity Features:
Not applicable.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first.
Oil Filter Replacement Interval:
Every 8,000 km (5,000 miles) or 12 months.
Valve Clearance Check Interval:
Every 8,000 km (5,000 miles) or 12 months.
Spark Plug Replacement Interval:
Every 16,000 km (10,000 miles) or as needed based on inspection.
Air Filter Cleaning Interval:
Every 4,000 km (2,500 miles) or more frequently in dusty conditions.
Drive Chain Lubrication Inspection:
Every 1,000 km (600 miles) or after riding in rain.
Fluid Specifications
Coolant Type:
Not applicable (air-cooled engine).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads/shoes, fork seals, wheel bearings, and carburetor jets/needles due to age and usage.
Carburetor Issues:
Clogged jets, float bowl contamination, and idle stability issues are common if not properly maintained or cleaned regularly.
Electrical Issues:
Corroded connectors, faulty regulator/rectifier, and aging wiring harness can lead to charging or ignition problems.
Chassis Issues:
Steering head bearing wear and fork seal leaks are typical maintenance points.
๐ Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, founded in 1955, has a long-standing reputation for producing high-quality, reliable, and performance-oriented motorcycles across various segments.
Model Evolution
Xv250 Development:
The XV250 Virago was introduced in 1988 as a smaller displacement cruiser, offering a classic styling and accessible performance. It was later rebranded as the V-Star 250 in many markets, maintaining its core design and mechanicals for a long production run.
Production
Production Period:
1988-2008 (as covered by this manual); continued production with minor updates beyond 2008 in some regions.
Manufacturing Locations:
Primarily manufactured in Japan.
๐ Awards & Recognition
Recognitions
Model Recognition:
While not typically receiving specific 'awards' in the modern sense, the XV250/V-Star 250 is recognized for its longevity, reliability, and status as a quintessential entry-level cruiser, making it a popular choice for new riders and those seeking a stylish, easy-to-manage motorcycle.