Yamaha XVS1100L V-Star 1999 Workshop Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: Yamaha Model: XVS1100L V-Star Year: 1999 Codes Chassis Code: XVS1100L ๐ Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Riders seeking classic styling, comfortable cruising, and V-twin character. Competitive Analysis Key Competitors: Honda Shadow series, Suzuki Intruder series, Kawasaki Vulcan series. Key Features Engine Type: Air-cooled, 4-stroke, SOHC, 4-valve V-twin engine. Drivetrain: Shaft drive for low maintenance. Styling: Classic cruiser aesthetics with ample chrome, teardrop fuel tank, and pullback handlebars. Ergonomics: Comfortable riding position suitable for long-distance cruising. ๐ Manual Details Coverage Areas Primary Coverage: Workshop Repair and Overhaul Page Count Total Pages: 407 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine System: Detailed engine repair, disassembly, inspection, and reassembly procedures for the V-twin engine. Transmission Clutch: Comprehensive coverage of the transmission gears, shifting mechanisms, and clutch assembly. Fuel System: Carburetor tuning, maintenance, fuel pump operation, and fuel tank servicing. Electrical System: Wiring diagrams, ignition system, lighting, starter motor, charging system, and troubleshooting. Suspension Steering: Front fork (telescopic) and rear shock absorber servicing, steering head bearing maintenance. Braking System: Front and rear brake caliper maintenance, hydraulic system bleeding, pad replacement, and master cylinder servicing. Frame Bodywork: Chassis inspection, frame integrity, body panel removal and installation, and seat servicing. Exhaust System: Exhaust pipe and muffler servicing, gasket replacement. Wheels Tires: Wheel bearing maintenance, tire pressure, and wheel removal/installation. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points, and spark plug replacement. Troubleshooting: Diagnostic flowcharts and common problem identification for various systems. Engine Rebuild: Complete engine disassembly, inspection of internal components (pistons, rings, valves, crankshaft), and reassembly. Carburetor Overhaul: Detailed steps for disassembling, cleaning, inspecting, and reassembling the Mikuni carburetors. Electrical Diagnostics: Using multimeters and specific test procedures to diagnose electrical faults. Brake Bleeding: Proper procedure for bleeding air from the hydraulic brake lines. Technical Depth Depth Level: Comprehensive, suitable for professional technicians and experienced DIY mechanics. ๐ Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution scans, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, SOHC, V-twin Displacement: 1063 cc (64.8 cubic inches) Bore X Stroke: 95.0 mm x 75.0 mm Compression Ratio: 8.5:1 Valvetrain: SOHC, 4 valves per cylinder (2 per cylinder) Cooling System: Air-cooled Starter: Electric Performance Horsepower: Approximately 61 hp @ 5750 rpm (Manufacturer's claim, may vary) Torque: Approximately 65.5 lb-ft @ 3750 rpm (Manufacturer's claim, may vary) Fuel System Carburetors: Dual Mikuni BSR37 carburetors Fuel Capacity: 4.2 US gallons (16 Liters) Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 20W-40 motorcycle oil Oil Capacity: 3.2 US qt (3.0 L) with filter change ๐ง Transmission Standard Transmission Type: Constant mesh 5-speed Clutch: Wet, multiple-disc Final Drive: Shaft drive Features Gear Ratios: Specific ratios are detailed within the manual (e.g., 1st: 2.438, 2nd: 1.750, 3rd: 1.322, 4th: 1.071, 5th: 0.870) Transmission Oil Type: Yamalube Gear Oil (or equivalent) SAE 80 API GL-4 Transmission Oil Capacity: 0.65 L (0.69 US qt) ๐ Dimensions Exterior Overall Length: 2365 mm (93.1 in) Overall Width: 895 mm (35.2 in) Overall Height: 1150 mm (45.3 in) Wheelbase: 1610 mm (63.4 in) Ground Clearance: 140 mm (5.5 in) Seat Height: 710 mm (28.0 in) Weights Dry Weight: 232 kg (511 lbs) Wet Weight: 246 kg (542 lbs) (approximate with fluids) ๐ก๏ธ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety ratings vary significantly by region and testing body; not typically comparable to automotive ratings.) Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. Passive Features Frame Construction: Steel tubular frame for rigidity and rider safety. ๐ก Technology Features Infotainment Audio System: N/A (This model is not typically equipped with integrated infotainment or audio systems.) Driver Assistance ABS: N/A (Anti-lock Braking System was not a standard or widely available option for this model year.) Connectivity Charging Port: N/A (No factory-installed USB or charging ports are standard.) ๐ง Maintenance Service Intervals Engine Oil Filter Change: Every 4,000 km (2,500 miles) or 6 months, whichever comes first. Spark Plug Replacement: Every 8,000 km (5,000 miles) Air Filter Cleaning Replacement: Inspect every 4,000 km (2,500 miles), clean/replace as needed. Transmission Oil Change: Every 8,000 km (5,000 miles) or annually. Brake Fluid Flush: Every 2 years or as per manual recommendations for optimal performance. Fluid Specifications Engine Oil Viscosity: 20W-40 Transmission Oil Type: SAE 80 API GL-4 gear oil Brake Fluid Type: DOT 4 hydraulic brake fluid (for both front and rear systems) Known Issues Carburetor Performance: Can be prone to clogging if fuel is not fresh or tank is dirty; proper synchronization and cleaning are crucial. Starter Clutch Wear: Some owners have reported premature wear...
Specific ratios are detailed within the manual (e.g., 1st: 2.438, 2nd: 1.750, 3rd: 1.322, 4th: 1.071, 5th: 0.870)
Transmission Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Transmission Oil Capacity:
0.65 L (0.69 US qt)
๐ Dimensions
Exterior
Overall Length:
2365 mm (93.1 in)
Overall Width:
895 mm (35.2 in)
Overall Height:
1150 mm (45.3 in)
Wheelbase:
1610 mm (63.4 in)
Ground Clearance:
140 mm (5.5 in)
Seat Height:
710 mm (28.0 in)
Weights
Dry Weight:
232 kg (511 lbs)
Wet Weight:
246 kg (542 lbs) (approximate with fluids)
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety ratings vary significantly by region and testing body; not typically comparable to automotive ratings.)
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Passive Features
Frame Construction:
Steel tubular frame for rigidity and rider safety.
๐ก Technology Features
Infotainment
Audio System:
N/A (This model is not typically equipped with integrated infotainment or audio systems.)
Driver Assistance
ABS:
N/A (Anti-lock Braking System was not a standard or widely available option for this model year.)
Connectivity
Charging Port:
N/A (No factory-installed USB or charging ports are standard.)
๐ง Maintenance
Service Intervals
Engine Oil Filter Change:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first.
Spark Plug Replacement:
Every 8,000 km (5,000 miles)
Air Filter Cleaning Replacement:
Inspect every 4,000 km (2,500 miles), clean/replace as needed.
Transmission Oil Change:
Every 8,000 km (5,000 miles) or annually.
Brake Fluid Flush:
Every 2 years or as per manual recommendations for optimal performance.
Fluid Specifications
Engine Oil Viscosity:
20W-40
Transmission Oil Type:
SAE 80 API GL-4 gear oil
Brake Fluid Type:
DOT 4 hydraulic brake fluid (for both front and rear systems)
Known Issues
Carburetor Performance:
Can be prone to clogging if fuel is not fresh or tank is dirty; proper synchronization and cleaning are crucial.
Starter Clutch Wear:
Some owners have reported premature wear on the starter clutch mechanism; attention to battery health and starter usage is recommended.
Rear Drive Shaft Boot:
Inspection and replacement of the shaft drive boot to prevent contamination of U-joints and bearings.
๐ Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a division of Yamaha Corporation, known for musical instruments and powersports vehicles.
Model Evolution
V Star Lineage:
The V-Star line represents Yamaha's commitment to the cruiser segment, evolving from smaller displacement models to larger V-twins like the XVS1100.
Production
Production Years:
The XVS1100 V-Star was produced from 1999 through 2009, with variations like the Classic and Custom.
๐ Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1999 model are not widely publicized, the V-Star line consistently received positive reviews for its styling, comfort, and reliable V-twin performance within the cruiser market segment.