This manual covers the YFM 250 Bear Tracker XL C ATV, produced from 1998 to 2001. As a 250cc utility ATV, the Bear Tracker is recognized for its straightforward design and reliability, making it a suitable choice for recreational riders, farmers, and estate owners. The engineering heritage is evident in this model's durable construction and user-friendly operation, offering a balanced blend of capability and manageability within its segment. This comprehensive service repair manual provides detailed information essential for the maintenance and repair of your YFM 250 Bear Tracker. It includes step-by-step procedures for engine overhaul, fuel system servicing, ignition system troubleshooting, transmission maintenance, and electrical system diagnostics. Additionally, the manual covers preventative maintenance schedules, torque specifications, and special tool requirements, ensuring that owners and technicians can effectively keep the vehicle in optimal working condition. 🏷️ Basic Information Identification Make: Yamaha Model: YFM 250 Bear Tracker Model Variant: XL C Product Type: Service Repair Manual Codes Product Sku: YAM-YFM250-1998-2001-SRM-PDF 👋 Introduction Market Position Segment: Entry-level to mid-range utility ATV. Target Audience: Recreational riders, farmers, estate owners seeking a reliable and manageable ATV. Competitive Analysis Key Competitors: Honda FourTrax 300, Suzuki QuadSport 250 (LT-F250), Kawasaki Bayou 250. Key Features Model Positioning: The YFM 250 Bear Tracker was Yamaha's offering in the popular 250cc utility ATV segment, known for its straightforward design and reliability. Manual Value Proposition: Provides essential information for maintaining and repairing the YFM 250 Bear Tracker, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Applicable Years: 1998, 1999, 2000, 2001 Vehicle Type: ATV / Quad Page Count Estimated Page Count: 300+ Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures for all major components. Fuel System: Carburetor adjustment, cleaning, and rebuilding; fuel pump diagnosis and replacement; fuel tank and line maintenance. Ignition System: Spark plug specifications, testing, and replacement; ignition coil diagnosis; CDI unit testing and troubleshooting. Transmission: Clutch operation and adjustment; gear shifting mechanisms; internal transmission component inspection and repair. Drive Train: Shaft drive system maintenance, including universal joints and differential. Suspension System: Front and rear shock absorber adjustment and replacement; A-arm bearing inspection and lubrication; steering linkage. Braking System: Brake caliper overhaul; brake pad replacement; brake fluid bleeding and replacement; brake cable adjustment. Electrical System: Wiring diagrams, battery testing and maintenance, charging system diagnosis (stator, regulator/rectifier), lighting system troubleshooting. Cooling System: Air-cooled engine maintenance, including cylinder head and barrel cleaning. Chassis And Bodywork: Frame inspection, fender and plastic component removal/installation, seat assembly. Procedures Included Preventative Maintenance: Detailed schedules for oil changes, filter replacements, lubrication, and general inspections. Troubleshooting: Diagnostic flowcharts and symptom-based problem-solving guides for common issues. Repair Procedures: Step-by-step instructions for component removal, replacement, and adjustment. Torque Specifications: Precise torque values for critical fasteners across all systems. Special Tool Requirements: Identification of any specialized tools needed for specific repair tasks. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine rebuilds and complex electrical diagnostics). Diagnostic Capabilities: Detailed information on identifying and resolving mechanical and electrical faults. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval. Print Quality Illustration Clarity: High-resolution, clear, step-by-step illustrations and diagrams. Text Readability: Professional typesetting ensuring easy readability. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, SOHC, single-cylinder Displacement: 230 cc Bore X Stroke: 67.0 mm x 66.0 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approx. 15-18 hp @ 6500 RPM (varies by specific model year and tuning) Torque Estimate: Approx. 14-16 lb-ft @ 5000 RPM (varies by specific model year and tuning) Fuel System Carburetor: Mikuni VM26SS (typical specification, refer to manual for exact part number) Fuel Capacity: 2.8 L (0.7 US gal) including reserve (refer to manual for exact capacity) Lubrication Oil Type: Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, SG type) motorcycle oil. Oil Capacity: 1.7 L (1.8 US qt) for oil change without filter replacement, 1.9 L (2.0 US qt) with filter replacement. Spark Plug Recommended Spark Plug: NGK CR7HSA or similar (refer to manual for definitive specification) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Type: Constant mesh, 5-speed sequential with automatic clutch Clutch Type: Wet, centrifugal, multiple-disc Features Drive Type: Shaft drive to rear wheels Reverse: Yes (manual engagement) Fluid Type Transmission Oil: Yamalube 4 (or equivalent SAE 10W-30 API SE, SF, SG type) motorcycle oil. Fluid Capacity Transmission Oil Capacity: 0.55 L (0.58 US qt) 📐 Dimensions Exterior Overall Length: Approx. 1820 mm (71.7 in) Overall Width: Approx. 1095 mm (43.1 in) Overall Height: Approx. 1060 mm (41.7 in) Seat Height: Approx. 820 mm (32.3 in) Weights Dry Weight: Approx. 202 kg (445 lbs) Curb...