Yamaha YFM200 Moto-4 YFM 200 Service Repair Workshop Manual
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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Yamaha Model: YFM200 Moto-4 Model Nickname: Moto-4 Product Name: Yamaha YFM200 Moto-4 YFM 200 Service Repair Workshop Manual PDF Download Generation Applicable Years: 1986-1994 Codes Product Identifier: YFM200 👋 Introduction Market Position Vehicle Segment: Entry-level to mid-range utility ATV Target Audience: Recreational riders, utility users, farm work Competitive Analysis Competitors: Honda TRX250, Suzuki LT-F250, Kawasaki Bayou 220 Key Features Atv Design Philosophy: Reliable design, relatively simple construction, ease of repair for home mechanics Manual Benefit: Saves time and money on repairs, provides best way to perform repairs with ease 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance Secondary Coverage: Diagnostics, troubleshooting, electrical systems, wiring diagrams Page Count Estimated Pages: Likely several hundred pages (typical for a full FSM) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Download Format: RAR archive containing PDF File Type Inside: PDF (Paper Scan) Compatibility: All Versions of Windows & Mac* Requirements: WinRar/WinZip or 7-ZIP (for extraction), PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, valve, cylinder, piston, crankshaft, crankcase, transmission, clutch, gearshift linkage, lubrication system Fuel System: Fuel system, carburettor (carb), jet pump, fuel pump, mixture screw, pilot jet, main jet Electrical System: Alternator, starter clutch, starting system, electric starter, battery, charging system, ignition system, lights, meters, switches, electric shift program, rectifier Chassis And Body: Frame, body panels, exhaust system, fenders, plastics, seat Suspension And Steering: Front wheel, suspension, steering, rear wheel, suspension, forks, swingarm, struts Braking System: Hydraulic disc brake, brake pads, rotors, brake lines Procedures Included Maintenance: Routine maintenance, lubrication, fluid changes, component inspection Diagnostics And Troubleshooting: Trouble shooting, error codes, no spark issues, starting problems Repair And Rebuild: Complete repair procedures, engine rebuilds, transmission overhaul, component replacement Installation: Component installation, accessory fitting (implied) Technical Depth Depth: Professional Technician Level (same as dealership technicians) Detail Level: Comprehensive instructions, diagrams, and procedures for all service and repair Diagnostic Tools: Implied use of standard automotive diagnostic tools and techniques Specifications: Torque specs, fluid specifications, clearances, technical data 📊 Manual Specifications File Format Archive Format: RAR Document Format: PDF (Paper Scan) Searchability: Likely not fully searchable text due to scanned nature, but can be indexed/OCR'd Print Quality Quality: Paper Scan (implies varying quality depending on original source) Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC Displacement: 196cc (approximately, based on YFM200 designation) Bore X Stroke: Specifics available in manual Cooling System: Air-cooled Compression Ratio: Specifics available in manual Performance Horsepower: Specifics available in manual Torque: Specifics available in manual Fuel System Carburetor Type: Teikei (likely) or similar, with manual specifications Fuel Delivery: Carburetor with Accelerator Pump Fuel Type: Unleaded gasoline Fuel Capacity: Specifics available in manual Fluid Specifications Engine Oil Type: Yamalube or equivalent, specific viscosity (e.g., 10W-40 or 20W-40) detailed in manual Engine Oil Capacity: Specifics available in manual Gear Oil Type: Specifics available in manual Transmission Oil Capacity: Specifics available in manual Coolant Type: Not applicable (air-cooled) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Type: 2WD (Rear Wheel Drive) Features Gear Reduction: Primary reduction gear, likely secondary reduction in gearbox Reverse: Yes, included in transmission Electric Shift: Not explicitly mentioned for this model year, but manual covers 'Electric Shift Program' potentially for other Yamaha models or related tech. 📐 Dimensions Exterior Overall Length: Specifics available in manual Overall Width: Specifics available in manual Overall Height: Specifics available in manual Weights Dry Weight: Approx. 350 lbs (159 kg) - estimate Curb Weight: Specifics available in manual Ground Clearance: Specifics available in manual Tires Front Tire Size: Typically AT22x7-10 or similar, check manual for exact spec Rear Tire Size: Typically AT22x10-10 or similar, check manual for exact spec Wheels Wheel Bolt Pattern: Specifics available in manual 🛡️ Safety Features Ratings Safety Standard: ATV safety standards of the era (e.g., ANSI, BSI) Active Features Braking System: Hydraulic disc front and rear for effective stopping power Engine Braking: Provided by CVT system Passive Features Body Protection: Front bumper, rear grab bar, floorboards Lighting: Headlights, taillight, brake light for visibility 💡 Technology Features Infotainment Infotainment System: Not applicable (basic utility ATV design) Driver Assistance Driver Assistance Features: Not applicable (basic utility ATV design) Connectivity Connectivity Features: Not applicable (basic utility ATV design) Instrumentation Instrument Panel: Basic analog gauges (speedometer, possibly odometer, neutral indicator, lights indicator) 🔧 Maintenance Service Intervals Oil Change Interval: Specific intervals (e.g., every 1000 km or 6 months) detailed in manual Air Filter Cleaning: Recommended at regular intervals, frequency depends on operating conditions (see manual) Spark Plug Replacement: Specific intervals, part number and gap provided in manual Chain Lubrication Adjustment: Regular checks and lubrication required for drive chain (if applicable, YFM200 is shaft drive) Brake...
Primary reduction gear, likely secondary reduction in gearbox
Reverse:
Yes, included in transmission
Electric Shift:
Not explicitly mentioned for this model year, but manual covers 'Electric Shift Program' potentially for other Yamaha models or related tech.
📐 Dimensions
Exterior
Overall Length:
Specifics available in manual
Overall Width:
Specifics available in manual
Overall Height:
Specifics available in manual
Weights
Dry Weight:
Approx. 350 lbs (159 kg) - estimate
Curb Weight:
Specifics available in manual
Ground Clearance:
Specifics available in manual
Tires
Front Tire Size:
Typically AT22x7-10 or similar, check manual for exact spec
Rear Tire Size:
Typically AT22x10-10 or similar, check manual for exact spec
Wheels
Wheel Bolt Pattern:
Specifics available in manual
🛡️ Safety Features
Ratings
Safety Standard:
ATV safety standards of the era (e.g., ANSI, BSI)
Active Features
Braking System:
Hydraulic disc front and rear for effective stopping power
Engine Braking:
Provided by CVT system
Passive Features
Body Protection:
Front bumper, rear grab bar, floorboards
Lighting:
Headlights, taillight, brake light for visibility
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic utility ATV design)
Driver Assistance
Driver Assistance Features:
Not applicable (basic utility ATV design)
Connectivity
Connectivity Features:
Not applicable (basic utility ATV design)
Instrumentation
Instrument Panel:
Basic analog gauges (speedometer, possibly odometer, neutral indicator, lights indicator)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific intervals (e.g., every 1000 km or 6 months) detailed in manual
Air Filter Cleaning:
Recommended at regular intervals, frequency depends on operating conditions (see manual)
Spark Plug Replacement:
Specific intervals, part number and gap provided in manual
Chain Lubrication Adjustment:
Regular checks and lubrication required for drive chain (if applicable, YFM200 is shaft drive)
Brake Fluid Flush:
Recommended every 2 years or as per manual
Known Issues
Carburetor Cleaning:
Common maintenance task due to potential for fuel varnish and debris
Cvt Belt Wear:
Regular inspection and replacement of CVT belt is crucial for performance
Electrical Connections:
Corrosion or loose connections in wiring harness can lead to electrical issues
Suspension Bushings:
Wear on suspension bushings can affect handling and ride comfort
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long history of innovation in ATVs, with the 'Moto-4' series being a significant step in their utility and recreational offerings.
Model Evolution
Moto-4 Lineup:
The YFM200 Moto-4 was part of a popular line of ATVs that emphasized ruggedness and reliability, bridging the gap between smaller utility quads and larger sport quads.
Production
Manufacturing Era:
Primarily produced in the late 1980s and early 1990s.
Manufacturing Location:
Likely Japan or USA
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Moto-4 series was well-regarded for its durability and value within its class during its production run.
Ratings
Reliability Rating:
Generally considered reliable and robust for its intended use.
Certifications
Manufacturing Standards:
Adheres to relevant Yamaha manufacturing and quality control standards.