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Yamaha YFM4FAR YFM400FAR Complete OFFICIAL Factory Service / Repair / Full Workshop Manual

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: YFM400FAR Model Designation: Big Bear 400 4x4 Codes Chassis Code: YFM400FAR Engine Code Prefix: 4TF ๐Ÿ‘‹ Introduction Market Position Category: Utility ATV (All-Terrain Vehicle) Target User: Off-road enthusiasts, farmers, hunters, and utility users requiring reliable 4x4 capability. Competitive Analysis Key Competitors: Honda Foreman/Rancher, Suzuki King Quad, Polaris Sportsman, Kawasaki Bayou/Brute Force. Key Features Distinguishing Features: Yamaha's reputation for reliability and durability, robust 4x4 system, comfortable ride for its class, capable of moderate towing and cargo hauling. Manual Value Proposition: Provides factory-level repair and maintenance data, empowering owners to perform their own servicing, diagnostics, and repairs, saving time and money. Crucial for preserving the longevity and performance of the YFM400FAR. ๐Ÿ“‹ Manual Details Coverage Areas Vehicle Models Covered: Yamaha YFM400FAR (and likely related YFM400 models with similar architecture) Model Years Covered: Likely covers the primary production year(s) of the YFM400FAR. Specific years should be confirmed by product listing, but typical for this generation would be early to mid-2000s. Page Count Total Pages: 397 Manual Type Type: Complete Official Factory Service / Repair / Full Workshop Manual Language Primary Language: English Format Delivery Format: PDF Download File Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Comprehensive engine overhaul, disassembly, inspection, assembly, and tuning for the 386cc engine. Engine Fuel System: Carburetor (likely Mikuni BSR33) service, adjustment, and rebuilding; fuel pump operation; fuel tank and lines. Engine Ignition System: CDI unit, ignition coil, spark plug, timing checks, and troubleshooting. Transmission Drivetrain: Complete coverage of the automatic transmission (likely Ultramatic), including gearcase, drive clutch, driven clutch, belts, and drive shafts. 4X4 System: Operation and repair of the on-command 4WD system, differential, drive axles, and CV joints. Suspension Steering: Front and rear suspension components (independent front, swingarm rear), shock absorbers, steering linkage, tie rods, and wheel bearings. Braking System: Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, brake shoes, and parking brake. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, brake lights), and electrical component testing. Cooling System: Radiator, fan operation, coolant flow, and thermostat. Chassis Frame: Frame inspection and repair, body panels, fenders, racks, and seat. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, valve clearance adjustment, spark plug replacement, air filter service. Troubleshooting: Systematic diagnostic procedures for common problems across all major systems, including error codes and symptom-based troubleshooting. Component Repair Rebuild: Detailed step-by-step instructions for disassembling, inspecting, cleaning, repairing, and reassembling all major mechanical and electrical components. Wiring Diagrams: Complete and clearly labeled electrical wiring schematics for easy diagnosis and repair. Torque Specifications: All critical fastener torque values for engine, chassis, and suspension components. Special Tools: Identification and usage of Yamaha-specific or recommended special tools for certain procedures. Technical Depth Depth: Full Workshop Level - covers everything from basic maintenance and fluid changes to complete engine rebuilds, transmission overhauls, and complex electrical diagnostics. ๐Ÿ“Š Manual Specifications File Format Searchability: Keyword searchable PDF, allowing for quick access to specific topics and components. Print Quality Printability: Printable, enabling users to create hard copies for garage or field use. Zoom Functionality: Supports zoom in/out for detailed viewing of diagrams, schematics, and text. Binding Type Binding: Digital (PDF download) - no physical binding. Paper Type Paper Quality: N/A (Digital format) โš™๏ธ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, Air-Cooled Displacement: 386 cc Bore X Stroke: 82 mm x 71.2 mm (typical for this engine) Compression Ratio: 9.2:1 (typical) Performance Horsepower: Approximately 21-23 HP (estimated, actual figures vary) Torque: Approximately 28-30 Nm (estimated, actual figures vary) Fuel System Fuel Delivery: Carburetor (Mikuni BSR33 twin-needle, constant velocity) Fuel Type: Unleaded gasoline (Octane rating to be specified in manual, typically 87 or higher) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK CR7E or equivalent (specific to manual) Lubrication Oil Type: Yamalube 4 (or equivalent 10W-40 API SG or higher, SJ or higher, SAE 20W-40 Type SE, SD, SC engine oil) Oil Capacity: Approx. 3.5 L (without filter change), 3.7 L (with filter change) - specific capacities to be confirmed in manual. ๐Ÿ”ง Transmission Standard Type: Automatic (Yamaha Ultramatic Transmission - CVT) Drive System: Shaft Drive (with selectable 2WD/4WD) Features Clutch: Automatic centrifugal clutch with V-belt Gear Reduction: High, Low, Neutral, Reverse, Park Fluid Specifications Gearcase Oil Type: Yamalube Hypoid Gear Oil (or equivalent SAE 80 API GL-4) Fluid Capacities Gearcase Oil Capacity: Approx. 0.24 L (to be confirmed in manual) ๐Ÿ“ Dimensions Exterior Length: Approx. 2065 mm (81.3 in) Width: Approx. 1100 mm (43.3 in) Height: Approx. 1150 mm (45.3 in) Wheelbase: Approx. 1280 mm (50.4 in) Weights Dry Weight: Approx. 262 kg (578 lbs) Towing Capacity: Up to 650 kg (1,430 lbs) (specification to be confirmed in manual) Cargo Front Rack Capacity: Approx. 45 kg (99 lbs) Rear Rack Capacity: Approx. 85 kg...
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Yamaha YFM4FAR YFM400FAR Complete OFFICIAL Factory Service / Repair / Full Workshop ManualYamaha YFM4FAR YFM400FAR Complete OFFICIAL Factory Service / Repair / Full Workshop ManualYamaha YFM4FAR YFM400FAR Complete OFFICIAL Factory Service / Repair / Full Workshop ManualYamaha YFM4FAR YFM400FAR Complete OFFICIAL Factory Service / Repair / Full Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
YFM400FAR
Model Designation:
Big Bear 400 4x4
Codes
Chassis Code:
YFM400FAR
Engine Code Prefix:
4TF
๐Ÿ‘‹ Introduction
Market Position
Category:
Utility ATV (All-Terrain Vehicle)
Target User:
Off-road enthusiasts, farmers, hunters, and utility users requiring reliable 4x4 capability.
Competitive Analysis
Key Competitors:
Honda Foreman/Rancher, Suzuki King Quad, Polaris Sportsman, Kawasaki Bayou/Brute Force.
Key Features
Distinguishing Features:
Yamaha's reputation for reliability and durability, robust 4x4 system, comfortable ride for its class, capable of moderate towing and cargo hauling.
Manual Value Proposition:
Provides factory-level repair and maintenance data, empowering owners to perform their own servicing, diagnostics, and repairs, saving time and money. Crucial for preserving the longevity and performance of the YFM400FAR.
๐Ÿ“‹ Manual Details
Coverage Areas
Vehicle Models Covered:
Yamaha YFM400FAR (and likely related YFM400 models with similar architecture)
Model Years Covered:
Likely covers the primary production year(s) of the YFM400FAR. Specific years should be confirmed by product listing, but typical for this generation would be early to mid-2000s.
Page Count
Total Pages:
397
Manual Type
Type:
Complete Official Factory Service / Repair / Full Workshop Manual
Language
Primary Language:
English
Format
Delivery Format:
PDF Download
File Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Comprehensive engine overhaul, disassembly, inspection, assembly, and tuning for the 386cc engine.
Engine Fuel System:
Carburetor (likely Mikuni BSR33) service, adjustment, and rebuilding; fuel pump operation; fuel tank and lines.
Engine Ignition System:
CDI unit, ignition coil, spark plug, timing checks, and troubleshooting.
Transmission Drivetrain:
Complete coverage of the automatic transmission (likely Ultramatic), including gearcase, drive clutch, driven clutch, belts, and drive shafts.
4X4 System:
Operation and repair of the on-command 4WD system, differential, drive axles, and CV joints.
Suspension Steering:
Front and rear suspension components (independent front, swingarm rear), shock absorbers, steering linkage, tie rods, and wheel bearings.
Braking System:
Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, brake shoes, and parking brake.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, brake lights), and electrical component testing.
Cooling System:
Radiator, fan operation, coolant flow, and thermostat.
Chassis Frame:
Frame inspection and repair, body panels, fenders, racks, and seat.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, valve clearance adjustment, spark plug replacement, air filter service.
Troubleshooting:
Systematic diagnostic procedures for common problems across all major systems, including error codes and symptom-based troubleshooting.
Component Repair Rebuild:
Detailed step-by-step instructions for disassembling, inspecting, cleaning, repairing, and reassembling all major mechanical and electrical components.
Wiring Diagrams:
Complete and clearly labeled electrical wiring schematics for easy diagnosis and repair.
Torque Specifications:
All critical fastener torque values for engine, chassis, and suspension components.
Special Tools:
Identification and usage of Yamaha-specific or recommended special tools for certain procedures.
Technical Depth
Depth:
Full Workshop Level - covers everything from basic maintenance and fluid changes to complete engine rebuilds, transmission overhauls, and complex electrical diagnostics.
๐Ÿ“Š Manual Specifications
File Format
Searchability:
Keyword searchable PDF, allowing for quick access to specific topics and components.
Print Quality
Printability:
Printable, enabling users to create hard copies for garage or field use.
Zoom Functionality:
Supports zoom in/out for detailed viewing of diagrams, schematics, and text.
Binding Type
Binding:
Digital (PDF download) - no physical binding.
Paper Type
Paper Quality:
N/A (Digital format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, SOHC, Air-Cooled
Displacement:
386 cc
Bore X Stroke:
82 mm x 71.2 mm (typical for this engine)
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approximately 21-23 HP (estimated, actual figures vary)
Torque:
Approximately 28-30 Nm (estimated, actual figures vary)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR33 twin-needle, constant velocity)
Fuel Type:
Unleaded gasoline (Octane rating to be specified in manual, typically 87 or higher)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR7E or equivalent (specific to manual)
Lubrication
Oil Type:
Yamalube 4 (or equivalent 10W-40 API SG or higher, SJ or higher, SAE 20W-40 Type SE, SD, SC engine oil)
Oil Capacity:
Approx. 3.5 L (without filter change), 3.7 L (with filter change) - specific capacities to be confirmed in manual.
๐Ÿ”ง Transmission
Standard
Type:
Automatic (Yamaha Ultramatic Transmission - CVT)
Drive System:
Shaft Drive (with selectable 2WD/4WD)
Features
Clutch:
Automatic centrifugal clutch with V-belt
Gear Reduction:
High, Low, Neutral, Reverse, Park
Fluid Specifications
Gearcase Oil Type:
Yamalube Hypoid Gear Oil (or equivalent SAE 80 API GL-4)
Fluid Capacities
Gearcase Oil Capacity:
Approx. 0.24 L (to be confirmed in manual)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2065 mm (81.3 in)
Width:
Approx. 1100 mm (43.3 in)
Height:
Approx. 1150 mm (45.3 in)
Wheelbase:
Approx. 1280 mm (50.4 in)
Weights
Dry Weight:
Approx. 262 kg (578 lbs)
Towing Capacity:
Up to 650 kg (1,430 lbs) (specification to be confirmed in manual)
Cargo
Front Rack Capacity:
Approx. 45 kg (99 lbs)
Rear Rack Capacity:
Approx. 85 kg (187 lbs)
๐Ÿ›ก๏ธ Safety Features
Ratings
Atv Safety:
ATVs are inherently more dangerous than cars; emphasis on protective gear (helmet, goggles, gloves, boots, long sleeves/pants) and safe operating practices as outlined by manufacturers and industry standards.
Active Features
Braking:
Hydraulic disc brakes front and rear, plus parking brake.
4Wd Engagement:
On-command 2WD/4WD system for terrain adaptability.
Passive Features
Ergonomics:
Designed for rider comfort and control, with wide floorboards and comfortable seating position.
Lighting:
Dual halogen headlights, taillight, and brake light for visibility.
๐Ÿ’ก Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, odometer, trip meter, neutral/reverse indicators, 4WD indicator, high beam indicator. No advanced infotainment systems.
Driver Assistance
Features:
Limited. The primary 'assistance' is the on-command 4WD system and the automatic CVT transmission which simplifies operation.
Connectivity
Features:
None. This is a utility ATV focused on mechanical performance, not digital connectivity.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 12 months, or more frequently under severe use (refer to manual for exact intervals).
Air Filter Cleaning:
Inspect every 1,000 km, clean as needed. Specific interval for wet/dry cleaning depends on conditions (refer to manual).
Spark Plug Check:
Check/replace every 6,000 km or 12 months (refer to manual).
Valve Clearance Adjustment:
Every 6,000 km (refer to manual).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Coolant Type:
Permanent antifreeze coolant (ethylene glycol-based) with corrosion inhibitor (refer to manual for mix ratio, typically 50/50 water/antifreeze).
Known Issues
Common Wear Items:
CV boots, brake pads, wheel bearings, starter motor brushes, drive belts (CVT). Consistent maintenance is key to mitigating these.
Carburetor Tuning:
Carburetors can be sensitive to altitude and fuel quality; proper tuning as per the manual is essential for optimal performance and fuel economy.
Ultramatic Cvs Maintenance:
Regular inspection and cleaning of the CVT drive and driven clutches are vital for belt longevity and proper operation.
๐Ÿ“š Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long and respected history in ATV manufacturing, known for innovation and building durable, reliable machines since the early days of the industry.
Model Evolution
Big Bear Lineage:
The Big Bear nameplate has been a staple in Yamaha's utility ATV lineup for decades, evolving through various engine sizes and features, consistently focusing on ruggedness and practicality.
Production
Manufacturing Location:
Primarily manufactured in Japan by Yamaha Motor Corporation.
๐Ÿ† Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the YFM400FAR may not be widely publicized, Yamaha ATVs consistently receive praise in enthusiast reviews for their reliability, durability, and value.
Ratings
Consumer Reviews:
Generally positive, with owners often citing durability, capable 4x4 performance, and ease of maintenance as key strengths. Some mention a slightly rougher ride compared to more premium models.
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