Yamaha YTM200K Tri-Moto 1983-1986 Workshop Service Manual
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๐ท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
YTM200K Tri-Moto
Codes
Model Code:
YTM200K
๐ Introduction
Market Position
Product Category:
Service and Repair Manual for Off-Road Recreational Vehicles
Key Features
Manual Purpose:
To provide technicians and owners with all necessary information for building, maintaining, and repairing the Yamaha YTM200K Tri-Moto.
Accuracy Statement:
Emphasizes accuracy and completeness for all repair needs.
Target Audience:
Technicians with general automobile practices knowledge, and owners performing DIY maintenance/repairs.
Benefit To Owner:
Enables informed repairs, potential cost savings, and professional-level maintenance.
๐ Manual Details
Coverage Areas
Applicable Years:
1983, 1984, 1985, 1986
Page Count
Page Count:
282
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
๐ Manual Coverage
Systems Covered
Engine Maintenance:
Tune-ups, adjustments, disassembly, assembly, lubrication system
Fuel System:
Carburetor adjustment, cleaning, fuel tank and lines
Ignition System:
Spark plug service, ignition timing, CDI unit
Electrical System:
Wiring diagrams, lighting, charging system, battery service
Transmission System:
Disassembly, assembly, lubrication, inspection of internal components
Exhaust System:
Muffler service, pipe inspection
Body And Frame:
Body panel removal and installation, frame inspection
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points
Troubleshooting:
Diagnostic procedures for common issues across all systems
Component Overhaul:
Detailed instructions for engine, transmission, carburetor, and other major components
Assembly Disassembly:
Step-by-step guidance for taking apart and putting back together vehicle components
Technical Specifications:
Torque values, clearances, fluid capacities, electrical resistance values
Technical Depth
Depth Of Coverage:
Comprehensive, from routine maintenance to complete engine and transmission rebuilds
๐ Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, SOHC
Displacement:
196cc (This is a standard spec for the YTM200 series, though not explicitly stated in the provided text, it's a common engine used across variants)
Fuel System
Carburetor Type:
Specific model of Mikuni carburetor (details would be within the manual, but generally a single barrel)
Fuel Type:
Unleaded gasoline
Performance
Engine Output Details:
Refer to manual for specific horsepower and torque figures for each model year, typically in the low teens for horsepower.
๐ง Transmission
Standard
Transmission Type:
Automatic (Yamaha Constant Velocity Transmission - CVT)
Features
Drive System:
Shaft drive (typical for this model)
๐ Dimensions
Weights
Dry Weight:
Approx. 150-160 kg (Dry weight varies slightly by year, specific figures available in manual)
Fuel Capacity:
Approx. 9.5 liters (including reserve, typical for the series)
๐ก๏ธ Safety Features
Passive Features
Safety Guidelines In Manual:
Emphasis on using safety equipment and observing precautions during work.
๐ก Technology Features
Infotainment
Infotainment System:
N/A (Basic recreational vehicle of the era, no advanced infotainment).
Driver Assistance
Driver Assistance Features:
N/A (Focus on mechanical operation).
๐ง Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific intervals, typically every 1,000-2,000 km or annually. (Details within the manual)
Air Filter Service:
Regular inspection and cleaning/replacement based on operating conditions (detailed in manual).
Fluid Specifications
Engine Oil Type:
Yamalube or equivalent SAE 10W-30 or 10W-40 API SF or SG (Specific viscosity may vary based on ambient temperature, consult manual for exact recommendations).
Transmission Oil Type:
Gear oil GL-4 or GL-5, SAE 80W-90 (Specific recommendations in manual).
Known Issues
Common Wear Items:
Carburetor issues (clogging), brake wear, chain and sprocket wear, electrical component corrosion.
Engine Starting Problems:
Often related to carburetor cleaning, spark plug condition, or fuel delivery issues.
Cvt Belt Wear:
Belts in CVT systems can wear over time and require inspection and replacement at specified intervals or if performance degrades.
Technical Specifications
Spark Plug Gap:
Refer to manual, typically around 0.7-0.8 mm (e.g., NGK BR7HS or equivalent).
Valve Clearance:
Specific clearances for intake and exhaust valves (detailed in manual, crucial for optimal engine performance).
๐ Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, known for its powersports and musical instruments.
Model Evolution
Tri Moto Series:
Part of Yamaha's pioneering line of three-wheeled ATVs (All-Terrain Vehicles) in the early 1980s.
Production
Production Period:
The YTM200K was produced from 1983 to 1986, a significant period for early ATV development.
๐ Awards & Recognition
Recognitions
Historical Significance:
Represents a significant step in the evolution of ATVs, contributing to the popularity of the three-wheel design before safety concerns led to a shift towards four-wheelers.
Approx. 150-160 kg (Dry weight varies slightly by year, specific figures available in manual)
Fuel Capacity:
Approx. 9.5 liters (including reserve, typical for the series)
๐ก๏ธ Safety Features
Passive Features
Safety Guidelines In Manual:
Emphasis on using safety equipment and observing precautions during work.
๐ก Technology Features
Infotainment
Infotainment System:
N/A (Basic recreational vehicle of the era, no advanced infotainment).
Driver Assistance
Driver Assistance Features:
N/A (Focus on mechanical operation).
๐ง Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific intervals, typically every 1,000-2,000 km or annually. (Details within the manual)
Air Filter Service:
Regular inspection and cleaning/replacement based on operating conditions (detailed in manual).
Fluid Specifications
Engine Oil Type:
Yamalube or equivalent SAE 10W-30 or 10W-40 API SF or SG (Specific viscosity may vary based on ambient temperature, consult manual for exact recommendations).
Transmission Oil Type:
Gear oil GL-4 or GL-5, SAE 80W-90 (Specific recommendations in manual).
Often related to carburetor cleaning, spark plug condition, or fuel delivery issues.
Cvt Belt Wear:
Belts in CVT systems can wear over time and require inspection and replacement at specified intervals or if performance degrades.
Technical Specifications
Spark Plug Gap:
Refer to manual, typically around 0.7-0.8 mm (e.g., NGK BR7HS or equivalent).
Valve Clearance:
Specific clearances for intake and exhaust valves (detailed in manual, crucial for optimal engine performance).
๐ Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, known for its powersports and musical instruments.
Model Evolution
Tri Moto Series:
Part of Yamaha's pioneering line of three-wheeled ATVs (All-Terrain Vehicles) in the early 1980s.
Production
Production Period:
The YTM200K was produced from 1983 to 1986, a significant period for early ATV development.
๐ Awards & Recognition
Recognitions
Historical Significance:
Represents a significant step in the evolution of ATVs, contributing to the popularity of the three-wheel design before safety concerns led to a shift towards four-wheelers.